Pajisjet dërrmuese dhe kontrolluese Çmimi me shumicë i fabrikës OEM
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet e projektit tuaj? Për menaxherët dhe kontraktorët e impianteve, the crushing and screening circuit is often the bottleneck where inefficiencies translate directly into lost revenue. Sfidat e zakonshme përfshijnë:
Kohë joproduktive të paplanifikuara: Component failures in critical crushers or screens halt entire production lines, costing thousands per hour in idle labor and delayed project timelines.
Kostot e larta të mirëmbajtjes: Frequent wear part replacement and reactive repairs create unpredictable OPEX, straining maintenance budgets.
Gradim i paqëndrueshëm i produktit: Outofspec aggregate leads to product rejection, kostot e ripërpunimit, and damage to your reputation for quality.
Rritja e Konsumit të Energjisë: Inefficient drives and outdated material flow designs result in excessive power draw per ton of processed material.
Konfigurimi i ngurtë i impiantit: Fixed systems cannot adapt to changing feed material or product requirements, duke kufizuar fleksibilitetin operacional.
Is your current equipment contributing to these problems? Çfarë do të a 1520% improvement in overall plant availability mean for your annual throughput?
2. PËRMBLEDHJE E PRODUKTIT
Our core offering is a comprehensive range of stationary, modular, and trackmounted pajisjet e shtypjes dhe skanimit, engineered as integrated systems for highvolume aggregate production and mineral processing. The operational workflow is designed for continuous, efficient material reduction:
1. Thërrmimi primar: Feed material is reduced by jaw or gyratory crushers to a manageable size for downstream processing.
2. Shqyrtimi primar & Duke përcjellë: Scalping screens remove fines and bypass material, while heavyduty conveyors transfer crushed product.
3. Thërrmimi sekondar/terciar: Cone or impact crushers further refine the material to the target particle size.
4. Shfaqja përfundimtare & Renditja: Multideck vibrating screens accurately separate the crushed material into specified product fractions (p.sh., agregate, patate të skuqura, rërë).
5. Grumbullimi i rezervave & Riqarkullimi: Produkti Onspec përcillet në stoqe; oversize material is automatically recirculated back into the circuit.
Fusha e Aplikimit: Ideale për gurore në shkallë të gjerë, parakoncentrimi minerar, ndërtimi & riciklimi i prishjes, and aggregate production plants processing hard rock (granit, bazalt) dhe materiale gërryese.
Kufizimet: Nuk është projektuar për bluarje ultrafine (nën5 mm) requiring specialized mills or for processing highly viscous or claybound materials without preprocessing.
3. TIPARET THEMELORE
Gjeometria e dhomës e patentuar | Baza Teknike: Këndi i optimizuar i thithjes dhe profili i zgavrës dërrmuese | Përfitimi Operacional: Rrit raportin e reduktimit të kalimit të parë, reducing load on secondary crushers and minimizing recirculating load | Ndikimi i ROI: Të dhënat në terren shfaqen deri në 8% higher throughput with same power input.
Dizajni i kornizës modulare | Baza Teknike: Së bashku, highstrength steel sections with precisionmachined interfaces | Përfitimi Operacional: Enables faster site assembly, future reconfiguration, and reduced transport costs versus welded unitary frames | Ndikimi i ROI: Reduces plant commissioning time by an estimated 30%, përshpejtimi i gjenerimit të të ardhurave.
Grasimi i centralizuar & Monitorimi i gjendjes | Baza Teknike: Automated lubrication system with integrated pressure/sensor ports at all major bearing points | Përfitimi Operacional: Siguron shëndet optimal të kushinetave, zgjat intervalet e shërbimit deri në 25%, and provides early failure warning | Ndikimi i ROI: Lowers planned maintenance labor hours by ~15% and prevents catastrophic bearing failures.
Hybrid Drive System Options | Baza Teknike: Direct dieselelectric or mainspowered drives with hydraulic adjustment systems | Përfitimi Operacional: Offers fuel efficiency in remote locations or grid stability for fixed plants; provides rapid crusher setting adjustments under load | Ndikimi i ROI: Testimi i industrisë tregon deri në 12% lower fuel consumption in hybrid mode versus traditional direct diesel drives.
HighStrength Screen Media Systems | Baza Teknike: Interchangeable polyurethane, gome, or woven wire panels with tensioning systems | Përfitimi Operacional: Increases screen media service life by resisting blinding and abrasion; allows quick panel changeout (<2 orë) | Ndikimi i ROI: Reduces screen media inventory costs and associated downtime by improving changeout efficiency.
Kontrolli inteligjent i procesit (IPC) Integrimi | Baza Teknike: PLCbased system with feed rate/weight detection and crusher load management algorithms | Përfitimi Operacional: Automatically optimizes feed for maximum throughput without choking; protects equipment from tramp metal damage via instant stop commands | Ndikimi i ROI: Maximizes yield of inspec product while safeguarding against costly unplanned stoppages.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | Thërrmimi ynë & Avantazhi i dokumentuar i zgjidhjes së shqyrtimit |
| : | : | : |
| Crusher Wear Part Life (Mn18/22) | ~450550k MT throughput (hard abrasive granite) |
| ~600700k MT throughput |
| +2025% jetë më të gjatë |
| Screen Panel ChangeOut Time (Primary Scalper) |
| ~46 hours |
| 92% |
| +47% absolute improvement |
| Konsumi i energjisë për ton të përpunuar |
| Vija bazë = 100% |
| Average reduction to ~9092% of baseline |
| 810% përmirësim |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 200 TPH modular plants to 1,500+ TPH stationary installations.
Opsionet primare të thërrmuesit: Thërrmuesit e nofullave (900x1200mm to 1500x2000mm feed opening); Thërrmues rrotullues (42” – 60”).
Kërkesat për fuqi: Plantwide demand from 300 kVA (modular) te 1500+ kVA (large stationary plant). Hybrid genset options from 500 kVA.
Specifikimet e materialit: Main frame fabrications from S355JR steel; critical wear parts in Mn18Cr2/Mn22Cr2 alloys; shafting from forged 42CrMo4 steel.
Dimensionet fizike (Example Modular Jaw Plant): Përafërsisht. L20m x W4m x H5.5m (transport configuration).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 25°C deri në +45°C; dustproofed electrical components to IP65 standard; optional Arctic packages available.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Challenge A quarry operator needed to increase annual output by 35% but was constrained by an aging singleline plant with frequent breakdowns causing over 300 hours of unscheduled downtime annually.
Solution Implementation of a turnkey threestage crushing and screening plant featuring a primary jaw crusher, two secondary cone crushers in parallel configuration, and a large tripledeck finishing screen.
Results Plant availability increased to 93%. Throughput targets were met within six months of commissioning. Annual unscheduled downtime was reduced by over 70%, translating directly into an additional €220k in annual gross profit at their selling price.
C&D Recycling Contractor
Challenge A growing recycling business faced high contamination rates in final aggregate products due to inefficient screening of lightweight debris (druri, plastikës), leading to product rejection.
Solution Integration of a highfrequency screening unit with wind sifter technology into their existing trackmounted impact crushing circuit.
Results Final product purity improved from ~92% to over 98%, eliminating rejection fees from readymix concrete customers. The recovered lightweight fraction was compacted for alternative fuel use, creating a new revenue stream.
7. KONSIDERATA TREGTARE
Our pricing structure is based on a modular system allowing you to scale investment according to current needs:
Tier I – Core Equipment Package: Includes primary crusher module(s), primary screen module(s), base conveyors/feeders/electrics at OEM factory wholesale price.
Tier II – Complete Process Line: Tier I plus secondary/tertiary crushing modules(s), final sizing screens(s), full conveyor circuit integration control system integration package (+1525% over Tier I).
Tier III – Turnkey Project Scope Full engineering support civil design foundation drawings onsite supervision commissioning services (+4060% over Tier I).
Optional Features Advanced dust suppression fog cannons automated sampler systems remote telemetry packages extended wear part kits
Service Packages Available include scheduled inspection plans parts supply agreements fullscope maintenance contracts
Financing Options We work with international export credit agencies project finance partners equipment leasing companies provide flexible terms support capital expenditure planning
8.FAQ
Q What level of ground preparation required installation?
A Our modular skidmounted designs require simple concrete footings minimal civil works significantly reducing site preparation time cost compared pouredinplace foundations
Q How does your equipment handle variations feed material hardness?
A Our crushing chambers drive systems are designed handle reasonable fluctuations Adjustable hydraulic settings allow operators quickly compensate changes CSS maintain consistent product gradation
Q Çfarë tipike të ofrimit kohë të çojë?
A For standard configured modules lead time typically ranges between weeks depending complexity Custom engineered solutions may require longer detailed engineering phase We provide transparent milestonebased schedule upon order confirmation
Q Are your machines compatible existing thirdparty conveyors auxiliary equipment?
A Yes Our control systems designed standard communication protocols Interface points are clearly defined facilitate integration into brownfield sites Existing equipment can often be incorporated upgraded plan
Q Çfarë mbulimi garancie është dhënë?
A We offer months comprehensive warranty covering defects materials workmanship Specific wear parts consumables like liners screen media are covered under separate prorated terms Warranty details are explicitly stated commercial agreement
Q Do you provide operator training?
A Yes Comprehensive training conducted during commissioning covers safe operation routine maintenance basic troubleshooting Training manuals digital resources are provided standard Documentation available multiple languages upon request
