Çmimi konkurrues i fabrikës së pajisjeve të dërrmimit dhe skanimit
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet e projektit tuaj? Në shtypjen dhe skanimin, Sfidat e zakonshme ndikojnë drejtpërdrejt në rezultatin tuaj. Consider these frequent operational hurdles:
Mirëmbajtje e lartë & Veshja e komponentëve: Ndryshimet e shpeshta të rreshtit, screen cloth replacements, and conveyor belt wear lead to substantial parts inventories and labor costs, with unscheduled stops costing thousands per hour in lost production.
Fluksi joefikas i materialit & Grykat e ngushta: Poorly matched crusher and screen throughput or undersized conveyors create bottlenecks, limiting total plant capacity and leaving valuable throughput on the table.
Gradim i paqëndrueshëm i produktit: Outofspec aggregate products result in rejected loads, dënimet e kontratës, dhe lënda e parë e tretur, directly affecting revenue and client satisfaction.
Karburanti i tepërt & Konsumi i energjisë: Më të vjetër, mechanically inefficient equipment consumes excessive energy, a cost factor that compounds daily and diminishes operational ROI.
Konfigurimi i ngurtë i impiantit: Fixed systems struggle to adapt to changing feed material or project specifications, reducing operational flexibility and asset utilization across multiple sites.
Is your current crushing and screening equipment a source of variable cost or a driver of predictable profit? The solution lies in specifying machinery engineered to convert these pain points into measurable gains.
2. PËRMBLEDHJE E PRODUKTIT
Our modular crushing and screening equipment is engineered for highvolume aggregate production, mineral processing preconcentration, dhe riciklimi i materialeve të ndërtimit. The system integrates primary jaw crushers, Thërrmues me kon sekondar/terciar ose me goditje, ekranet vibruese me shumë kate, and material handling conveyors into a cohesive circuit.
Rrjedha e punës operative:
1. Reduktimi Primar: Runofguri (ROQ) or demolition concrete is fed into a heavyduty jaw crusher for initial size reduction.
2. Para-Screening & Drejtimi: Prescreened material bypasses unnecessary crushing stages; onsize material is diverted directly to final product stockpiles via radial stackers.
3. Thërrmimi sekondar/terciar: Oversize material is conveyed to cone or impact crushers for further reduction to the target product size.
4. Final Classification: Crushed material is screened on highfrequency vibrating screens into precise specification fractions (p.sh., ¾” agregat, rërë e prodhuar).
5. Grumbullimi i rezervave & Riqarkullimi: Sized products are stockpiled; oversize is recirculated back through the circuit for closedloop operation.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për gurore të palëvizshme, largescale portable plant setups for road building, mining precrushing circuits, and centralized C&D recycling facilities.
Kufizimet: Nuk është projektuar për shkallë të vogël (<100 TPH) operations or highly specialized applications like ultrafine grinding without supplementary processing stages.
3. TIPARET THEMELORE
Rregullimi i hidrosetit CSS | Baza Teknike: Pistoni hidraulik që mbështet boshtin kryesor | Përfitimi Operacional: Vendosja në anën e mbyllur (CSS) adjustments can be made in minutes under load for optimal product size control | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndërrimin e produktit deri në 80%, maksimizimi i përdorimit të bimëve
Dizajni i kornizës modulare | Baza Teknike: Bolttogether hightensile steel sections with precision machining | Përfitimi Operacional: Enables rapid site relocation and reconfiguration between projects | Ndikimi i ROI: Cuts mobilization time by up to 50% compared to weldedframe units
DirectDrive Crusher & Screen Mechanisms | Baza Teknike: Elimination of Vbelts and complex sheaves; motortoeccentric direct coupling | Përfitimi Operacional: Higher power transmission efficiency (deri në 98%) dhe pikat e reduktuara të mirëmbajtjes | Ndikimi i ROI: Lowers energy consumption by an average of 15% and reduces scheduled maintenance labor hours
Niveli 4 Final / Stage V Compliant Power Units | Baza Teknike: Advanced diesel engines with integrated aftertreatment systems | Përfitimi Operacional: Full compliance in regulated regions without sacrificing power density or torque | Ndikimi i ROI: Eliminates permitting delays and ensures uninterrupted operation in environmentally sensitive markets
Grasimi i centralizuar & Sistemi i kontrollit PLC | Baza Teknike: Automated lubrication circuits with programmable logic controller monitoring all critical functions | Përfitimi Operacional: Ensures consistent bearing protection and provides operators with realtime fault diagnostics | Ndikimi i ROI: Parandalon dështimet katastrofike të kushinetës; të dhënat në terren tregojnë a 40% reduction in lubricationrelated component wear
AbrasionResistant Steel Liners & Komponentët | Baza Teknike: Boron steel alloys (400500 Brinell) in highwear zones like jaw dies, cone mantles, and screen side plates | Përfitimi Operacional: Extends service life in abrasive applications like granite or slag processing | Ndikimi i ROI: Increases mean time between replacements (MTBR) nga 3060%, uljen e kostos për pjesët e konsumit
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | Thërrmimi ynë & Avantazhi i dokumentuar i zgjidhjes së shqyrtimit |
| : | : | : |
| Tonelata në orë (TPH) per kW/h | Ndryshon sipas llojit të shkëmbit; bazë të vendosur në 100% për krahasim. Proprietary chamber designs & directdrive systems yield higher throughput per unit of energy input. Deri në 15% improvement in specific energy consumption |
| Koha mesatare ndërmjet dështimeve (MTBF) Komponentët kryesorë| ~1,500 operating hours for crusher bearings under heavy load. Enhanced bearing housing seals & automated lube systems prevent contamination ingress. Field data supports MTBF extension beyond 2,200 orë |
| Forma e produktit (% Kubike) Faza Terciare| Në mënyrë tipike 6075% cubical aggregate from standard cone crushers. Patented multilayer crushing chamber promotes interparticle crushing. Consistent output exceeding 80% cubical product without additional shaping stages |
| Zhvendosja & Koha e konfigurimit (Impiante modulare)| 57 days for partial disassembly/assembly of similar capacity plants. Integrated lifting points & preranged hydraulic/pneumatic lines streamline the process. Achieves full operational status within 34 ditë |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 200 deri në fund 800 tonë metrikë në orë (TPH), në varësi të fortësisë së materialit ushqimor (Wi) dhe gradimi i kërkuar i produktit.
Kërkesat për fuqi: Kërkesa elektrike e centralit primar varion nga 300 kVA në 800 kVA for electricdriven units. Dieselhydraulic configurations utilize Tier 4 Final engines from 350 kW në 750 kW.
Specifikimet e materialit: Fabrikuar nga çeliku strukturor S355JR; highwear components utilize Hardox® or equivalent abrasionresistant steel up to HB500.
Dimensionet fizike (Shembull i Modulit Primar): Gjatësia: ~ 15 m; Gjerësia: ~ 3 m; Lartësia: ~ 4 m; Approximate weight: ~45 metric tons.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 25°C deri në +50°C. Sistemi i frenimit të pluhurit gati (water spray bars). Standard sound attenuation achieves below 85 dB(A) në stacionet e operatorit.
6. Skenarët e APLIKIMIT
Zgjerimi i gurores së granitit
Challenge A quarry operator needed to increase finished aggregate production by 35% without expanding their permitted footprint or primary electrical service infrastructure.
Solution Implementation of a new tertiary crushing circuit featuring a highspeed cone crusher paired with a tripledeck inclined screen in closed circuit configuration.
Results The new circuit optimized recirculating load management while producing more specification chip products simultaneously resulting in a measured throughput increase of output increased by an average of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase o fmeasured output increased by an average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan averag eofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dbyanaverageof38%. Power draw per ton was reduced by12%.
Urban C&D Recycling Facility
Challenge A recycling contractor faced excessive wear costs from rebar contamination in concrete demolition feedstocks leading tounpredictable downtimeforimpactcrusherrotor repairsandhighmaintenanceexpensesforconveyorbeltsdamagedbymetallicprotrusions .
Solution A primary jawcrusherequippedwithanelectropermanentmagneticseparatoronthedischargeconveyorwasinstalledtoremoveferrousmetalsimmediatelyafterfirstcrushstagebeforematerialenteredthefinercrushingcircuit .
Results Ferrouscontaminationinthesecondarycircuitwasreducedbyover95%. Thisextendedtheservicelifeofdownstreamcrusherlinersandconveyorbeltsbyafactorofthree . Thecapturedmetallicsprovidedasecondaryrevenuestream . Overalloperatingcostpertonofrecycledaggregatewasloweredbyapproximately22%.
7 KONSIDERATA TREGTARE
Ourcrushingandscreeningequipmentispricedaccordingtocapacity , kompleksiteti ,anddegreeofautomation . Weofferthreetransparentconfigurationtiers :
• BasePerformanceTier : Highreliabilitycorecrushingandscreeningmoduleswithmanualsettingsadjustments . Idealforstablefeedconditionsandsing leproductfocus .
• HighOutputTier : Includesautomatedsettingregulation(ASRi) , largerfeedhoppers ,andheavierdutyconveyorsformaximumthroughputin demandingapplications .
• FullyMobileTrackedTier : Selfpropelledtrackedchassismodulesofferingthehighestdegreeofsite mobilityforshortdurationcontracts .
Karakteristikat Opsionale :
• DustSuppressionSystems(fogcannonorfinespray)
• AdvancedRockBreakerSystemsforgrizzlysections
• WirelessRemoteControlforcertainplantfunctions
• Onboardweighingsystemsforproductionreporting
Paketat e Shërbimit :
Weoffercomprehensiveserviceagreementscoveringpreventivemaintenance , wearpartsinventoryprograms ,andpriorityfieldserviceresponse . Financingoptionsincludeoperationallease(OPEX)andcapitallease/purchase(CAPEX)solutionstailoredtoyourcompany 'scashflowrequirements .
8 FAQ
Q Whatistheleadtimeforastandardcrushingandscreeningsystem ?
A Forstandardmodularconfigurations , leadtimestypicallyrangefrom14to22weeksfromorderconfirmationtodispatch exworks . Customengineeredsolutionsmayrequireadditionalengineeringtime .
Q Howdoesyoursystemensureproductgradationconsistency ?
A Consistencyisachievedthroughacombinationoffeatures : hydrosetCSSadjustmentforprecisecrushersettingsunderload ; highGforcevibratingscreenswithefficientmeshhousingdesign ;andaPLCthatmonitorscriticalparameterstoalertoperatorstoanydeviation .
Q Areyourplantscompatiblewithexistingequipmentfromothermanufacturers ?
A Po . Ourmodulesaredesignedwithindustrystandardinterfacesforfeedanddischargeheights . Conveyortransferpoints , electricalconnections ,anddustcontrolsystemscanbeengineeredtointegratewithyourexistinginfrastructure .
Q Whatisthetypicalinstallationandcommissioningperiod ?
A Foramodularstationaryplant , sitefoundationpreparationisrequiredinadvance . Mechanicalinstallationandelectricalhookupbyouractivatedteamtypicallyrequires710workingdaysfollowedby23daysofcommissioningandoperator training .
Q Doyouofferwearpartswarranties ?
A Po . Wearpartslikecrusherlinersandscreenmeshescarryaperformancewarrantybasedonprocessedtonnageformaterialspecificgravitywithinagivenrange . Exacttermsareprovidedwiththetechnicalproposal .
Q Canwefinancetheequipmentthroughyourorganization ?
A Wehaveestablishedrelationshipswithseveralindustrialequipmentfinancingproviders . Wecanfacilitatecompetitivefinancingquotationsbasedonyourcompany 'sfinancialprofilefortheacquisitionofourcrushingandscreening solutions .
Q Çfarë trajnimi ofrohet për operatorët tanë dhe stafin e mirëmbajtjes ?
A Comprehensiveonsite trainingisastandardpartofcommissioning . Thisincludesdailyoperationchecks , routinepreventivemaintenanceprocedures , basictroubleshootingusingthePLCinterface ,andsafetyprotocols specifictothe equipment
