Commercial Harga Hammer Mill Oem Factory
H1: CommercialGrade Hammer Mill | OEM Factory Direct for Industrial Processing
Subtitle: Engineered for highvolume reduction, prodhim konsistent, and minimized operational cost in demanding commercial applications.
1. Operational Challenges in Material Size Reduction
Are you managing persistent bottlenecks and rising costs in your crushing or preprocessing circuit? Commercial operations face specific, quantifiable challenges that directly impact profitability:
Kostot e larta të pjesëve të veshjes & Kohë joproduktive të paplanifikuara: Ndërrimi i shpeshtë i çekiçëve, ekranet, and liners due to inferior materials or design leads to recurring parts expenditure and costly production halts.
Produkt jo konsistent & Ndotja e produktit: Variable particle size distribution and potential for crosscontamination from worn or poorly sealed components compromise product quality and batch consistency.
Konsumi i tepërt i energjisë: Inefficient grinding chambers and drive systems result in higherthannecessary kWh per ton processed, a direct hit to your operating margin.
Fleksibilitet i kufizuar i aplikimit: A mill that cannot be easily adjusted for different feed materials or target sizes forces compromises in process flow or requires redundant equipment.
Siguria & Kompleksiteti i mirëmbajtjes: Difficult access for inspection and part changeovers increases labor hours and safety risks for your maintenance team.
Pyetja qendrore është: si mund të arrini të besueshme, efficient size reduction while controlling the total cost of ownership? The answer lies in selecting a hammer mill designed from the ground up for commercial duty.
2. Pasqyrë e produktit: Industrial Hammer Mill
This commercial hammer mill is a heavyduty impact crushing machine engineered for continuous, highcapacity processing of semiabrasive to nonabrasive materials. Its core function is to reduce the size of raw feed through controlled impact and shear forces.
Rrjedha e punës operative:
1. Furnizimi i kontrolluar: Materiali me shumicë futet nëpërmjet një sistemi të rregulluar të ushqimit (p.sh., ushqyes vibrues, shirit transportues) në dhomën e bluarjes.
2. Reduktimi i ndikimit: Rotating hammers, mounted on a highinertia rotor, repeatedly strike the material, fragmenting it against the breaker plates.
3. Klasifikimi i madhësisë: Sized particles pass through a perforated screen encircling the rotor chamber; oversize material remains for further reduction.
4. Shkarkimi i kontrolluar: Properly sized material exits the mill housing, ready for conveyance to the next process stage.
Fusha e Aplikimit & Kufizimet:
Ideale për: Gëlqeror, gipsi, qymyr, agregatët e ricikluar, wood waste (me ngjyra), certain minerals, and agricultural products.
Nuk rekomandohet për: Highly abrasive materials (p.sh., rërë silicë), very hard rocks (p.sh., granit, bazalt), or ductile metals where cutting/shearing is more effective.
3. Karakteristikat kryesore & Engineered Benefits
Our hammer mill design prioritizes durability, efikasiteti, and operator safety through proven engineering principles.
Modular Screen System | Baza Teknike: Quicklock clamping mechanism | Përfitimi Operacional: Ndryshimi i ekranit përfundoi në nën 30 minutes by two personnel | Ndikimi i ROI: Redukton kohën e ndërprerjes deri në 70% per screen change versus bolted designs.
Rotori Drejtues & Çekinë të kthyeshëm | Baza Teknike: Asymmetric hammer mounting allowing four usable edges | Përfitimi Operacional: Zgjat intervalet e shërbimit me 300%; operators can reverse hammers without full disassembly | Ndikimi i ROI: Cuts annual wear part costs by approximately 40%.
Regrind Chamber Design | Baza Teknike: Optimized air flow dynamics within the grinding cavity | Përfitimi Operacional: Minimizes "dead zones" and recirculation of fines; improves throughput efficiency by reducing energy wasted on alreadysized material | Ndikimi i ROI: Të dhënat në terren tregojnë a 1525% improvement in tons/kWh compared to standard designs.
Asambleja e kushinetave HeavyDuty | Baza Teknike: Oversized spherical roller bearings with labyrinth seals | Përfitimi Operacional: Handles shock loads from uncrushables; excludes dust ingress; supports continuous 24/7 operation cycles | Ndikimi i ROI: Zgjat jetën e shërbimit të mbajtësit përtej 20,000 hours under normal load.
Segmented Wear Liner System | Baza Teknike: Bolton alloy steel plates at impact points | Përfitimi Operacional: Individual liner sections can be replaced as needed without dismantling the entire housing structure | Ndikimi i ROI: Lowers liner replacement cost by 60% compared to fullshell replacement.
4. Përparësitë Konkurruese në një Vështrim
| Metrikë e performancës | Standardi standard i industrisë | Zgjidhja jonë e mullirit me çekiç | Avantazhi i dokumentuar |
| : | : | : | : |
| Koha e ndryshimit të ekranit (Plot) | 90 120 minuta | 65% më shpejt |
| Effective Hammer Life (Processing Limestone) | 400 600 orë| 1,200 1,800 orë| Deri në 300% më gjatë |
| Konsumi specifik i energjisë (kWh/ton)¹| Ndryshon shumë; baseline = X kWh/ton| X (0.20) kWh/ton| ~20% more efficient |
| Niveli i zhurmës në 1 Metër (dBA)²| Shpesh tejkalon >105 dBA|<100 dBA|<5 dBA reduction |
¹Comparison based on identical feed material (Mohs ~3) to 10mm product size.
²With optional acoustic housing package installed.
5. Specifikimet Teknike
These specifications represent our midrange commercial model; configurations are scalable.
Gama e Kapacitetit: varur nga modeli; nga 25 TPH up to over 150 TPH on standard mineral applications.
Kërkesat për fuqi: Motorët kryesorë të drejtimit nga 150 kW deri në 450 kW (200 HP –600 HP), configured for VFD or direct start.
Specifikimet e rotorit: Solid steel rotor shaft with welded steel discs; diameter from Φ800mm to Φ1600mm; width options available.
Specifikimet e materialit:
Ndërtimi i Banesave: Carbon steel plate with internal AR400 liners
Hammers/Screens/Breaker Plates:Çeliku i manganit / High Chromium Cast Iron / Perforated Steel Plate
Materiali i boshtit:AISI4140 forged alloy steel
Dimensionet fizike: Ndryshon ndjeshëm sipas modelit; typical footprint ranges from ~12m² to ~25m² excluding feeder space.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dusttight construction suitable for indoor installation with appropriate dust collection.
6.Skenarët e aplikimit
Aggregate Production Plant Challenge: Inconsistent product gradation from an aging hammer mill led to excessive recycle load,causing capacity bottlenecks.Solution: Installation of a commercial hammer mill with precise screen control and regrind chamber.Replacement was planned during scheduled quarterly maintenance.Rezultatet: Achieved consistent target gradation (±2% variance).Throughput increased by18%,and energy consumption per ton dropped by22%.
Biomass Fuel Preparation Challenge: Processing mixed wood waste resulted in rapid wear of standard hammers due to tramp metal contamination,and frequent clogging with fibrous material.Zgjidhje: Implementation of a heavyduty hammer mill with reversible,tungstencarbidetipped hammers and an oversized screen area.Rezultatet: Wear part intervals extended from200to800operating hours.Downtime due to clogging was eliminated,rritja e disponueshmërisë së përgjithshme të impiantit.
7.Konsiderata Komerciale
Nivelet e çmimeve:
- Konfigurimi i bazës(Standard duty rotors/screens,motori i motorit):Competitive capital cost,focused on essential function.
- Konfigurimi i përmirësuar(Heavyduty rotors,VFD drive,vibration monitoring):Recommended for24/7operations,yielding lower lifetime operating costs.
- Konfigurimi i personalizuar(Special alloys,increased capacity,factoryintegrated automation):For unique feedstocks or fully automated process lines.
- Acoustic Damping Enclosures
- Explosion Suppression Systems(for combustible dust)
- Sistemet e automatizuara të grasimit
- Detektim i integruar i metaleve &Rejection
- Advanced Vibration Monitoring Sensors
- Komisionimi &Trajnimi i Operatorit(onsite)
- Scheduled Preventive Maintenance Plans
- Critical Spares Kits(held onsite)
- Remote Diagnostics Support
Karakteristikat opsionale:
Paketat e Shërbimit:
Opsionet e financimit:
OEM factorydirect financing can be structured as capital lease or loan agreements,tailored tocapexbudget cycles.Common terms range36to60months.
8.Pyetjet e bëra më shpesh(FAQ)
Q1:Çfarë niveli të kontrollit të madhësisë së grimcave mund të pres?
A:Hammermills are best suited for midrange size reduction.Typical control is within±10%of screen aperture size.For tighter tolerances,a closedcircuit system with external screening is recommended.
Q2:What are my options if my feedstock changes frequently?
A:The modular screen system allows quick changes.The reversible rotor design also permits switching between two hammer profiles(more aggressive vs.more shearoriented)to handle different materials effectively.
Q3:Çfarë bën "OEM Factory Direct"mean formaintenance?
A:Parts are manufacturedto original specifications,and technical support comes directlyfrom application engineers.This eliminates compatibility issuesand ensures performance datais accurately appliedtoyour situation.
Q4:Whatisthe typical lead timefor deliveryand installation?
A:Largescale commercial unitsare builtto order.Typical lead timesrange from14to22weeks exworks.Factorytrained crews can manage installationin approximately5–10business days dependingon site readiness.
P5:Canyour mills integratewith our existing PLCor SCADA system?
A:The millsare equippedwith standard4–20mAoutputsfor critical parameters(ngarkesa motorike,temperatura mbajtëse,dridhje).These signalscan be easily integratedinto most industrial control systemsfor centralized monitoring.
P6:Whatisthe expected lifespan ofthe core structure?
A:The main housing,welded frame,and rotor shaftare designed fora minimumservice lifeof20+years undernormal operating conditions.Wear components(çekiçët,screensliners)aresubjecttothe abrasivenessofyour feedstockand replacement schedulesvary accordingly.
P7:Doyou offerperformance guarantees?
A:The equipmentis guaranteedagainst defectsin materialsand workmanship.Furthermore,basedon your providedfeed sampleanalysis,weprovide guaranteed throughputcapacityand specific energy consumption figureswithin defined parametersas partofthe sales contract.
