Commercial Crushing And Screening Equipment ODM Manufacturer
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, qarku i shtypjes dhe i skanimit është shpesh burimi i pengesave kritike. Sfidat e zakonshme përfshijnë:
Kohë joproduktive të paplanifikuara: Component failures in critical crushers or screeners can halt entire lines, kushton mijëra në orë në prodhim dhe punë të humbur.
Kostot e larta të mirëmbajtjes: Frequent bearing replacements, ndryshimet e pjesëve të veshin, and alignment adjustments consume both budget and valuable maintenance hours.
Gradim i paqëndrueshëm i produktit: Outdated or poorly configured screening equipment leads to offspec material, duke rezultuar në refuzimin e produktit, kostot e ripërpunimit, dhe klientë të pakënaqur.
Joefikasiteti i Energjisë: Older crushing plants can consume excessive power per ton of output, directly impacting your bottom line as energy prices rise.
Kufizimet e shkallëzueshmërisë: Fixedconfiguration plants struggle to adapt to changing feed material or market demands for different aggregate sizes.
Is your current equipment addressing these issues, or is it the source of them? The right commercial crushing and screening equipment is not an expense but a strategic investment in predictable, prodhim fitimprurës.
2. PËRMBLEDHJE E PRODUKTIT
Kjo linjë produktesh përfshin punën e rëndë, stationary and modular crushing and screening plants designed for highvolume aggregate production. Engineered for commercial quarrying, minierave, dhe projekte ndërtimi në shkallë të gjerë, this equipment transforms raw feed (p.sh., granit, bazalt, gur gëlqeror) into precisely graded aggregates.
Rrjedha e punës operative:
1. Reduktimi Primar: Raw feed is introduced into a robust primary jaw crusher for initial size reduction.
2. Thërrmimi sekondar/terciar: Material is conveyed to cone or impact crushers for further refinement to desired intermediate sizes.
3. Shqyrtimi i materialit: Crushed material is distributed across multideck vibrating screens to separate particles by size.
4. Grumbullimi i rezervave & Riqarkullimi: Onspec material is routed to designated stockpiles. Oversize material is automatically recirculated back into the circuit for further processing.
Fusha e Aplikimit: Ideale për prodhimin e agregateve me tonazh të lartë (3/4" minus, kursi bazë, rërë e prodhuar), shqyej, dhe çakëll hekurudhor.
Kufizimet: Not designed for very lowvolume (< 150 TPH) operacionet, portable/tracked applications requiring frequent moves, or processing highly abrasive ores without specific alloy configurations.
3. TIPARET THEMELORE
Rregullimi i hidrosetit CSS | Baza Teknike: Hydraulic cylinder support of the crushing mantle | Përfitimi Operacional: Vendosja në anën e mbyllur (CSS) adjustments can be made in under 60 seconds under load for optimal product size control. | Ndikimi i ROI: Minimizes downtime for manual adjustments; increases yield of premium product fractions by up to 15%.
Modular Screenbox Design | Baza Teknike: Bolttogether screen frame sections with standardized tensioning rails | Përfitimi Operacional: Individual screen decks or panels can be replaced without dismantling the entire box structure. | Ndikimi i ROI: Reduces screen media changeout time by approximately 40%, uljen e kostove të punës.
Sistemi i centralizuar i grasimit | Baza Teknike: Automated lubricant distribution from a single point to all major bearings. | Përfitimi Operacional: Ensures consistent lubrication of critical components during operation, zgjatjen e jetës së kushinetave. | Ndikimi i ROI: Cuts manual greasing labor by 80% and can reduce premature bearing failure incidents by an estimated 30%.
HighStrength Chassis Fabrication | Baza Teknike: CADoptimized chassis constructed from T1 steel with robotic welding. | Përfitimi Operacional: Provides exceptional structural integrity to handle dynamic loads over a 20+ year lifespan with minimal frame fatigue. | Ndikimi i ROI: Lowers lifetime cost of ownership by reducing need for structural repairs or reinforcements.
VariableSpeed Feeder Control | Baza Teknike: Frequency drivecontrolled apron or vibrating feeder. | Përfitimi Operacional: Allows operators to precisely match feed rate to crusher capacity in realtime based on power draw. | Ndikimi i ROI: Parandalon mbytjen e thërrmuesit ose funksionimin bosh; improves overall energy efficiency per ton by up to 8%.
Pikat e integrimit të shtypjes së pluhurit | Baza Teknike: Kolektorë tubacionesh të parainstaluara dhe jastëkë për montimin e grykës në pikat e transferimit. | Përfitimi Operacional: Simplifies connection to water supply for effective dust control from day one of operation. | Ndikimi i ROI: Facilitates compliance with site environmental regulations; reduces wear on components from abrasive dust.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Our Commercial Crushing Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Crusher Wear Part Life (Mn18) | ~ 450,000 ton | ~600,000 tons| +33% |
| Screen Bearing Replacement Interval| ~3,000 hours| ~ 4500 orë| +50% |
| Plant Setup Time (Modular) | 57 ditë| 34 ditë| 40% |
| Konsumi i energjisë për ton prodhim| Ndryshon shumë; bazë = X kWh/t| Field data shows X0.5 kWh/t average reduction.| 5% te 12% |
| Overall Plant Availability Target| ~85%88% availability target.| Designforreliability supports >92% availability target.| +4% te +7% |
5.SPECIFIKIMET TEKNIKE
Kapaciteti/Vlerësimi: I konfigurueshëm nga 200 TPH deri në fund 800 Prodhimi përfundimtar i produktit TPH.
Kërkesat për fuqi: Kërkesa elektrike e centralit primar varion nga 350 kVA në 800 kVA në varësi të konfigurimit; all motors are IEC standard with IP66 protection.
Specifikimet e materialit: Primary wear parts available in Mn18%, Mn22%, or highchrome iron alloys; conveyor belts are EP630/4 minimum with vulcanized splices.
Dimensionet fizike (Example Modular Jaw Plant): Feed Hopper (12m³), Jaw Crusher Module (L10m x W3m x H4m), Transportues shkarkimi (L24m).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dust sealing suitable for operation in environments with up to 95% lagështia relative (jokondensuese).
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: A regional quarry needed to increase production of ASTM 57 stone by 60% but had space constraints preventing a traditional plant expansion.
Zgjidhje: Implementation of a threestage modular commercial crushing plant featuring a primary jaw crusher secondary cone crusher tertiary cone crusher with a closedcircuit screening tower.
Rezultatet: Achieved target tonnage within the existing footprint; precise chip control yielded a 98% firstpass specification rate reducing recirculating load Project payback was achieved in under 18 months through increased sales volume
Riciklimi Urban & C&D Përpunimi
Challenge A recycling contractor faced high maintenance costs and excessive downtime when processing contaminated demolition concrete with rebar
Solution Deployment of a heavyduty impactorbased commercial crushing system equipped with an electromagnetic separator over the discharge conveyor
Results The impactor's open rotor design handled slab material efficiently while the magnet removed ferrous contaminants Results showed a reduction in downstream crusher damage incidents by over70and produced cleanhighvalue RCA recycled concrete aggregate
7 KONSIDERATA TREGTARE
Equipment pricing tiers are structured around throughput capacity and automation level:
Tier I High Efficiency Core Plant includes primary secondary crushing basic screening essential conveyors
Tier II Advanced Production Plant adds automated product sorting tertiary crushing stage advanced dust suppression
Tier III Turnkey Processing System integrates full electrical control PLC system automated wear monitoring remote diagnostics
Optional Features Radial stacker conveyors wash plants for manufactured sand hybrid diesel electric drive options sound attenuation enclosures
Service Packages Proactive maintenance plans include scheduled inspections parts kits priority support Extended warranties are available covering major structural components Financing Options Flexible commercial leasing structures operating leases capital leases project financing solutions are available through accredited partners
8 FAQ
Q What if my feed material hardness changes frequently?
A Our commercial crushing plants feature easily adjustable crusher settings screen deck angles The variable speed feeder allows quick optimization ensuring consistent product despite varying feed
Q How does this equipment integrate with my existing conveyors or screens?
A Plants are engineered with industry standard transfer heights belt widths Our engineering team can provide interface drawings ensure compatibility during pre purchase planning
Q What is the typical lead time from order commissioning?
A For standard modular configurations lead time ranges between weeks Custom engineered solutions require longer detailed project timelines provided upon application review
Q A ofrohen garanci për performancën?
A Yes guaranteed minimum throughput capacity based on defined feed material specifications formalized within the sales contract We conduct joint commissioning tests verify performance
Q What operator training technical support provided?
A Comprehensive onsite training included covering safe operation routine maintenance troubleshooting Dedicated technical support line provides access factory engineers
