Komerciale 500 Tph Ari Minierave Lavazh Fabrika e montimit të montimit
1. HAPJE NGA PIKA E DIKIMIT
Are you scaling your alluvial or placer gold operation and finding that traditional, smallerscale washing plants create bottlenecks? Managing multiple units to achieve a 500 Tph target often leads to inconsistent recovery, excessive water and fuel consumption per ton, and complex material handling logistics. The operational costs of running disparate systems—including higher labor requirements, maintenance sprawl, and unplanned downtime—can erode your project’s margins. How do you consolidate your processing into a single, highcapacity flow that maximizes gold recovery while controlling operational expenditure? The solution requires a purposebuilt system designed for commercialscale efficiency: a 500 Tph Ari Minierave Lavazh Fabrika e montimit të montimit.
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është i kompletuar, preengineered modular assembly plant for constructing a highcapacity 500tonperhour mobile or semimobile gold washing plant. It is designed for the rapid deployment of a full material processing circuit, from raw feed to concentrated heavy mineral output.
Rrjedha e punës operative:
1. Pastrim primar & Klasifikimi: Oversized feed is rejected, and claybound materials are thoroughly broken down in a robust scrubber.
2. HighVolume Screening: Efficient trommel or vibrating screens separate material into precise size fractions for optimal downstream processing.
3. Përqendrimi & Rimëkëmbja: Primary concentration via sluices or jigs captures the bulk of free gold, with optional secondary spirals or concentrators for fine gold recovery.
4. Menaxhimi i Sterilit: Integrated systems for water clarification and coarse tailings stacking support responsible site management and water recycling.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for largescale alluvial/placer deposits, operacionet e lumit, and eluvial gold projects with consistent highvolume feed. Suited for contractors requiring rapid mobilization and high throughput.
Kufizimet: Nuk është projektuar për hard rock (lode) përpunimi i xehes që kërkon grimcim dhe bluarje. Feed material must be prescreened to remove excessive oversized rocks beyond plant design specifications.
3. TIPARET THEMELORE
Dizajn modular i rrëshqitjes | Baza Teknike: Paramontuar, prepiped structural steel skids with flanged connections | Përfitimi Operacional: Redukton kohën e montimit në vend deri në 60%, minimizes civil works, dhe lejon rikonfigurimin ose zhvendosjen e impiantit në të ardhmen | Ndikimi i ROI: Komisionimi më i shpejtë përshpejton gjenerimin e të ardhurave; lower installation labor costs provide direct capital savings.
HighEfficiency Trommel Scrubber | Baza Teknike: Optimized drum geometry with internal lifters and highpressure spray bars | Përfitimi Operacional: Ensures complete disaggregation of clays and cemented gravels, liberating gold particles for recovery in under 90 seconds residence time | Ndikimi i ROI: Maximizes recovery from difficult feeds, reducing gold losses to clay balls; lower water pressure requirements cut pumping energy costs.
Tier3/TierFinal DieselElectric Power Module | Baza Teknike: Centralized diesel generators powering individual electric motors on each component | Përfitimi Operacional: Provides superior fuel efficiency compared to multiple individual diesel drives, reduces noise, and offers precise motor control for startup sequencing | Ndikimi i ROI: Të dhënat në terren tregojnë 1525% lower fuel consumption per ton processed; centralized maintenance simplifies servicing.
Laminated Rubber Screen Decks | Baza Teknike: Wearresistant rubber panels with polyurethane inserts in highwear areas | Përfitimi Operacional: Extends screen life by 35x compared to steel wire mesh in abrasive conditions, dramatically reducing changeout frequency and associated downtime | Ndikimi i ROI: Lowers consumable parts inventory cost and reduces maintenance labor hours dedicated to screen replacement.
Sistemi i integruar i riciklimit të ujit | Baza Teknike: Multistage settling ponds or clarifier tank system design included in plant layout | Përfitimi Operacional: Rikuperohet deri në 85% of process water for recirculation, minimizing fresh water intake requirements and simplifying environmental compliance | Ndikimi i ROI: Significant reduction in water sourcing and pumping costs; minimizes license complexity in waterrestricted regions.
Grasimi i centralizuar & Pikat e Monitorimit | Baza Teknike: Manifolded grease lines routed from accessible service platforms to all major bearing points | Përfitimi Operacional: Enables routine preventive maintenance in under two hours per shift, enhancing bearing life and preventing catastrophic failures | Ndikimi i ROI: Increases mechanical availability; prevents costly unscheduled downtime from bearing seizures.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Aggregated Smaller Units) | Kjo 500 Tph Gold Mining Washing Plant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Konsumi i karburantit për ton| Multiple independent diesel drives across units ~0.8 L/Ton| Single dieselelectric power station with load optimization ~0.6 L/Ton| 25% Reduktimi |
| Ora e Asamblesë në Vend| 68 weeks for multiple unit integration & linking| 23 javë për lidhje me rrëshqitje & vënien në punë| ~60% Reduction |
| Operating Personnel Required| 46 personnel spread across disparate units| 23 personnel from a centralized control point| ~50% Reduktim |
| Disponueshmëria e bimëve (I planifikuar)| ~85%, due to coordinated maintenance complexity| ~ 92%, via centralized systems & identical components| 7 Rritja e pikës së përqindjes |
| Konsumi i ujit për ton| Limited recycling capability ~3 m³/Ton recirculated| Integrated closedloop design ~0.5 m³/Ton fresh intake| Mbi 80% Reduction in Fresh Water Use |
5. SPECIFIKIMET TEKNIKE
Kapaciteti nominal përpunues: 500 Tonelata në orë (ushqim i thatë).
Kërkesat për fuqi: Primary drive via integrated 800 kVA diesel generator set (Tier 3/Stage IIIA compliant). Optional gridtie connection package available.
Specifikimet e materialit: Main frame structure Hightensile carbon steel (S355). Abrasion wear plates AR400 steel. Chute lining replaceable polyurethane.
Dimensionet fizike (Modular): Typical skid dimensions range from 12m L x 3m W x 4m H (Moduli Scrubber) to 15m L x 4m W x 5m H (Recovery Sluice Module). Final footprint is configurable.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dust suppression spray system standard. Can be configured with heating packages for coldclimate operation.
6. Skenarët e APLIKIMIT
Zgjerimi i minierës aluviale në shkallë të gjerë
Challenge A West African mining company needed to increase throughput from 250 Tph të 750 Tph but faced space constraints and high fuel costs using scattered equipment.
Solution Implementation of two parallelized 500 Tph Gold Mining Washing Plant assembly lines using the modular skid design.
Results Achieved target capacity within planned footprint; the dieselelectric power system delivered a documented 22% reduction in overall fuel consumption versus the previous setup while increasing overall recovery rate by 1 5% due to consistent scrubbing action
Contract Mining Project with Rapid Mobilization
Challenge A mining contractor won a shortduration 18month placer deposit contract where timetoproduction was critical to profitability
Solution Deployment of the preassembled modular washing plant which was transported in standard container sizes
Results The plant was commissioned and achieving full 500 Tph throughput within 17 days of components arriving on site compared to the projected 45day timeline for conventional build
HighClay Deposit Processing
Challenge An Australian operation struggled with low recovery rates due to inefficient clay breakdown which encapsulated fine gold leading to significant metal losses
Solution Integration of the highefficiency trommel scrubber module with customized lifter bar configuration and spray bar pressure
Results Clay disaggregation efficiency improved from an estimated 70% deri në fund 95% resulting in a measurable increase in fine gold recovery that paid back the module investment within four months
Konsiderata Komerciale
Pricing is structured around three core tiers:
1 Base Plant Package Includes primary scrubbing screening primary sluice concentration tailings stacking frame basic walkways starting at [Price Range Redacted]
2 Enhanced Recovery Package Adds secondary fine gold circuits spiral concentrators optional centrifuge upgrade
3 Full Turnkey Solution Includes all modules power generation water management system erection supervision commissioning training
Optional Features Mobile trailer mounting for full mobility hybrid diesel electric grid power connection advanced PLC monitoring cabin remote sensor packages extended service platforms
Service Packages Threetiered plans are available Bronze Scheduled inspection parts Silver Includes scheduled labor preventive parts Gold Comprehensive coverage including wear parts partial liner replacement
Financing Options We work with thirdparty financial institutions to offer equipment leasing rentaltoown structures or project financing typically ranging from 24 60month terms subject to credit approval
FAQ
Cila është koha tipike e dërgimit nga vendosja e porosisë?
Lead times vary based on configuration but industrystandard delivery ranges between 14 20 weeks exworks given the engineeredtoorder nature of large modules
How does this plant handle variations in feed grade?
The core concentration modules are designed with adjustable parameters slope flow rate allowing operators flexibility Feed grade variations primarily impact concentrate handling not overall throughput capacity
What are the ongoing operational skill requirements?
The centralized design simplifies operation requiring one lead operator familiar with basic PLC interfaces one assistant operator focused on mechanical inspection general laborers can manage feed control tailings stacking
Is this compatible with existing crushing or feeding systems?
Yes The plant includes standard feed hopper designs adaptable conveyor connections can be engineered as part of the project specifications ensuring compatibility with most existing frontend loading systems
What kind of aftersales technical support is provided?
Support includes detailed commissioning documentation video manuals access via phone email Our optional service packages provide escalating levels including remote diagnostics prioritized parts dispatch onsite technician visits
