Prodhuesi i ekranit të dridhjeve të koksit ODM

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1. PAINPOINT DRIVEN OPENING Is your coke handling operation plagued by persistent bottlenecks, kostot e tepërta të mirëmbajtjes, dhe cilësi të paqëndrueshme të produktit? Për menaxherët e uzinës që mbikëqyrin shqyrtimin e koksit, common challenges directly impact the bottom line: Verbimi & Koha e ndërprerjes: Mirë, grimcat e lagështa të koksit ngjiten në kuvertën e ekranit, duke shkaktuar verbim të shpejtë. This reduces effective screening area by up to…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Is your coke handling operation plagued by persistent bottlenecks, kostot e tepërta të mirëmbajtjes, dhe cilësi të paqëndrueshme të produktit? Për menaxherët e uzinës që mbikëqyrin shqyrtimin e koksit, common challenges directly impact the bottom line:
Verbimi & Koha e ndërprerjes: Mirë, grimcat e lagështa të koksit ngjiten në kuvertën e ekranit, duke shkaktuar verbim të shpejtë. This reduces effective screening area by up to 40%, forcing frequent shutdowns for manual cleaning and slashing throughput.
Veshja e parakohshme & High OPEX: Natyra gërryese e koksit metalurgjik përshpejton konsumimin e paneleve të ekranit, kuvertën, dhe ngacmuesit. Unplanned component replacements and associated labor can increase annual maintenance budgets by 25% ose më shumë.
Ndarja joefikase e gjobave: Inadequate vibration dynamics lead to poor segregation of breeze (coke fines under 10mm). This results in product contamination, lost revenue from missized material, and potential downstream process issues.
Lodhja strukturore & Vibration Transmission: High Gforces needed for effective screening transmit damaging vibrations to the support structure and surrounding equipment, leading to cracks, foundation issues, and safety concerns.

Are you searching for a robust screening solution that delivers consistent uptime, lowers total cost of ownership, and ensures precise size separation for your coke product?

2. PËRMBLEDHJE E PRODUKTIT

The Coke Vibration Screen is a heavyduty industrial screening machine engineered for the highcapacity sizing and scalping of metallurgical coke in battery, quenching, and sorting stations. Its core function is to separate crushed coke into precise fractions (p.sh., koks furre shpërthyese, koks arrë, fllad) while efficiently removing fines. Prodhuesi i ekranit të dridhjeve të koksit ODM

Rrjedha e punës operative:
1. Feed & Shpërndarja: Crushed coke is uniformly fed onto the inlet end of the inclined screen deck via a chute or feeder.
2. Stratifikimi & Ndarja: Intensiteti i lartë, linear or elliptical vibration stratifies the material bed. Smaller particles pass through precisely sized deck apertures; oversized particles travel across the deck surface.
3. Shkarkimi: Correctly sized fractions are discharged via separate outlets—oversize to crushers for recirculation or as product, undersize as breeze or product—ensuring a clean separation.

Fusha e Aplikimit: Primary sizing of metallurgical coke after crushing; scalping of oven discharge; dedusting and fines removal; recovery operations.
Kufizimet: Nuk është projektuar për materiale ngjitëse pa teknologji të specializuar në kuvertë; maximum feed size is constrained by deck opening and machine design; requires controlled feed rate for optimal efficiency.

3. TIPARET THEMELORE

HeavyDuty Deck System | Baza Teknike: Modular polyurethane or rubberclad steel panels with reinforced fixing | Përfitimi Operacional: Dramatically increased service life under abrasive conditions; reduced noise levels (by ~10 dBA); panels are easily replaced in sections minimizing downtime | Ndikimi i ROI: Cuts panel replacement costs by up to 60% over traditional woven wire decks.

AntiBlinding Technology | Baza Teknike: Integrated ball tray decks or ultrasonic screen mesh cleaning systems | Përfitimi Operacional: Continuous microimpact dislodges lodged particles near aperture openings maintaining nearoriginal open area | Ndikimi i ROI: Sustains design capacity throughput reduces cleaning downtime by over 70%.

Balanced Elliptical Vibration | Baza Teknike: Twin shaft exciter with outofphase synchronized weights generating an elliptical throw pattern | Përfitimi Operacional: Optimized material travel speed with sharp stratification enhances separation accuracy especially for midrange sizes (1030mm) | Ndikimi i ROI: Improves product purity by an average of 15% reducing recrush load and maximizing premium fraction yield.

Dizajn i mbyllur për pluhur | Baza Teknike: Gasketed side plates and dust hood connections with integral skirt boards | Përfitimi Operacional: Contains airborne coke dust at transfer points improving site air quality meeting environmental standards | Ndikimi i ROI: Lowers housekeeping costs mitigates health safety risks avoids potential regulatory noncompliance fines.

Prodhuesi i ekranit të dridhjeve të koksit ODM

Isolated Vibration Frame | Baza Teknike: Dynamic vibration isolators (rubber or spring) between the vibrating body and stationary base frame | Përfitimi Operacional: Përthithet mbi 95% of dynamic forces preventing transmission to supporting structures eliminates fatigue failures | Ndikimi i ROI: Removes need for massive dedicated foundations reduces installation time capital cost protects plant infrastructure integrity.

Centralized Greasing Lube System | Baza Teknike: Manifold with lines feeding all major bearing points from a single access port | Përfitimi Operacional: Enables safe rapid lubrication during brief pauses extends bearing life under highload hightemperature conditions | Ndikimi i ROI: Standardizes preventive maintenance intervals reduces bearing failure rates by an estimated 40%.

4. PËRPARËSITË KONKURRETARE

| Metrikë e performancës | Standardi i Industrisë | Zgjidhja e ekranit me dridhje të koksit | Avantazhi (% përmirësim) |
|||||
| Deck Panel Lifespan | Woven wire mesh lasts 23 muaj nën gërryerje të rëndë | Polyurethaneclad modular panels last 812 muaj | +300% jeta e shërbimit |
| Efikasiteti i shqyrtimit | ~85% efficiency for midsize separation due to blinding | Ruan >92% efficiency via antiblinding systems | +78% efikasitet të qëndrueshëm |
| Koha e ndërprerjes së mirëmbajtjes | 812 hours monthly for cleaning bearing checks panel replacement

46 hours monthly with centralized lube quickchange panels |50% monthly downtime |
| Energy Consumption per Ton ~0.12 kWh/ton processed

~0.09 kWh/ton via optimized drive motor exciter balance |25% përdorimin e energjisë |
| Breeze (10mm) Contamination in Product Fraction

Deri në 8% bartje

Në mënyrë të vazhdueshme më poshtë 3% bartje |62% ndotje |

5. SPECIFIKIMET TEKNIKE

Kapaciteti / Vlerësimi: Modeli i varur nga 200 TPH deri në fund 1500 TPH throughput capacity standard designs available
Kërkesat për fuqi: Drive motor range from 7.5 kW në 45 kW depending on screen size mass excitation force
Specifikimet e materialit: Highstress frame components S355JR steel side plates wear liners Hardox®400 Abrasionresistant polyurethane rubber composite deck materials
Dimensionet fizike (Modeli tipik): Deck Size (LxW): 3m x1 .5m Overall length:~4 .2m Overall width:~2 .8m Height:~1 .6m Weight:~6500kg
Gama e funksionimit të mjedisit: Temperatura e ambientit:20°C +50°C Feed material temperature upto120°C(maksimumi) Weather protection IP65 enclosure optional

6. Skenarët e APLIKIMIT

Metallurgical Coke Plant Blast Furnace Feed Preparation Challenge:: Existing screens blinded within hours due high moisture content in quenched coke causing severe bottleneck before furnace feed bins resulting in inconsistent size distribution affecting furnace efficiency

Zgjidhje:: Installation two large doubledeck Coke Vibration Screens equipped ball tray antiblinding decks isolated base frames

Rezultatet:: Screening availability increased from94%. Blast furnace feed consistency improved quantified as+/5mm size variation reducedby30%. Annual maintenance labor hours decreasedby1200

Coke Sorting Terminal Product Diversification Challenge:: Terminal needed produce three distinct saleable products(>50mm2550mm<25mm)from single feed stream but existing separator generated excessive fines(<10mm)in midrange fraction reducing its market value

Zgjidhje:: Implementation multislope Coke Vibration Screen with precision elliptical vibration finetuning deck tensioning system

Rezultatet:: Product purity each fraction achieved>95%. Revenue from midrange(2550mm)fraction increasedby18%due reduced fines content System handled variable feed rates without performance degradation

7. KONSIDERATA TREGTARE

Nivelet e çmimeve të pajisjeve: Entrylevel standard duty screens(starting~$25000);Heavyduty customengineered units($65000$200000+)based size configuration options
Karakteristikat opsionale / Përmirësimet: Stainless steel construction critical areas hotmaterial handling kits spray bar systems different deck types(harps tensioned polyurethane etc.) variable frequency drives advanced condition monitoring sensors
Paketat e Shërbimit: Tiered annual maintenance contracts covering inspection parts discounts priority support Extended warranty available upto36months Comprehensive training programs operational maintenance staff included
Financing Options Available through partners include equipment leasing longterm rental purchase plans tailored capital expenditure cycles Project financing considered largescale installations

8. FAQ

Q1 How do we determine correct screen size deck configuration our specific capacity requirements?
Our engineering team requires your detailed feed rate particle size distribution(P80 D50)desired product splits moisture content This data allows us model recommend optimal machine specifications guarantee performance

Q2 Can this equipment integrate our existing PLC control system material handling network?
Yes standard designs include control panel compatible common industrial protocols(Profibus Ethernet/IP etc.) We provide necessary interface documentation facilitate integration your plant SCADA system

Q3 What typical installation timeline foundation requirements?
With isolated design foundation requirements less stringent than older screens Typical installation including positioning electrical mechanical connection commissioning takes510working days depending complexity Preinstallation foundation drawings issued advance

Q4 Are spare parts readily available what expected lead times?
We maintain strategic inventory critical wear parts(decks bearings exciters)at regional hubs Standard parts ship within48hours Custom components have lead times communicated upfront during purchase Longterm supply agreements ensure ongoing support

Q5 How does equipment handle variations feed rate material composition?
Robust design accommodates reasonable fluctuations Variable speed drive option allows operators adjust vibration intensity optimize performance realtime changing conditions ensuring consistent output quality

Etiketat: Prodhuesi i ekranit të dridhjeve të koksit ODM