Agjent ndihmues i makinerisë kineze të gurëve të policëve
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet e projektit tuaj? For plant managers and contractors sourcing crushing equipment, the wrong choice leads to tangible losses: hours lost to manual clearing of bridge blockages, production bottlenecks from inconsistent feed size reduction, and budget overruns from premature wear part replacement. Merrni parasysh operacionin tuaj aktual: How much revenue is lost per hour of unscheduled maintenance? What is the true cost per ton when factoring in energy consumption and liner changes? Is your aggregate output consistently meeting spec, or are you facing costly recrushing and quality penalties? These are the operational challenges a strategically selected Chinese Stone Crusher Machine është projektuar për të zgjidhur.
2. PËRMBLEDHJE E PRODUKTIT
This product description details a heavyduty Mallkimi i nofullës, a primary crushing machine designed for the initial size reduction of hard, materiale gërryese si graniti, bazalt, and river rock. Rrjedha e punës së saj operative është projektuar për besueshmëri: (1) Material is fed into the crushing chamber via a vibratory feeder or direct dump. (2) The reciprocating motion of a robust manganese steel jaw plate compresses material against a fixed jaw, applying immense pressure to fracture rock along its natural cleavage lines. (3) Crushed material discharges through an adjustable gap at the chamber bottom, përcaktimi i madhësisë së produktit përfundimtar. Kjo makinë polic guri is optimal for stationary quarry plants or semimobile skidmounted setups in mining and largescale construction. Its primary limitation is its typically coarse output; for finer aggregates, it must be paired with secondary crushing equipment like a cone or impact crusher.
3. TIPARET THEMELORE
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat e ndërrimit mekanik. | Përfitimi Operacional: Enables remote adjustment of the discharge setting and provides automatic overload protection by releasing under uncrushable material. | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndryshimet e cilësimeve deri në 70% and prevents catastrophic damage from tramp iron, mbrojtjen e komponentëve kryesorë.
Welded Steel Frame with StressRelief Design | Baza Teknike: Fabricated from hightensile steel plate with finite element analysis (FEA) optimized ribbing and postweld heat treatment. | Përfitimi Operacional: Eliminon dështimet e lodhjes së kornizës nën ngarkimin ciklik, ensuring structural integrity for longterm operation in highvibration environments. | Ndikimi i ROI: Extends machine service life beyond standard design cycles, delivering a lower total cost of ownership.
DeepSymmetry Crushing Chamber Design | Baza Teknike: Optimized nip angle and elongated chamber geometry increase feed opening capacity and promote material flow downward. | Përfitimi Operacional: Minimizes bridging and choking while increasing throughput capacity for a given power input. Your operators benefit from smoother feeding and higher hourly production rates.
Premium Manganese Steel Jaw Plates | Baza Teknike: ASTM A128 Grade B3/B4 manganese steel castings workharden during operation, forming a wearresistant surface layer.| Përfitimi Operacional: Provides extended service life in abrasive applications, with reversible designs allowing rotation for even wear utilization.| Ndikimi i ROI: Reduces consumable costs per ton by up to 30% compared to standard alloy plates.
Sistem i automatizuar i centralizuar i grasimit | Baza Teknike: Programmable pump delivers precise grease volumes to all key bearing points on timed intervals.| Përfitimi Operacional: Ensures critical bearings are lubricated without manual intervention during operation, drastically reducing bearing failure risk.| Ndikimi i ROI: Lowers maintenance labor hours by approximately 50% and extends bearing service life by 40%.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Kjo Zgjidhje Polic Nofulla | Avantazhi (% përmirësim) |
| : | : | : | : |
| Disponueshmëria / Koha e funksionimit | 8590% (e vlerësuar) | Të dhënat në terren tregojnë konsistencë >93% availability in comparable duty cycles.| +5% përmirësim |
| Veshin Part Life (Granit gërryes) | ~ 120,000 ton për grup (e vlerësuar) | Documented case average of 150,000 tons before replacement required.| +25% përmirësim |
| Konsumi i energjisë për ton të grimcuar| Baza bazë 100% (estimated kWh/ton) | Independent testing demonstrates optimized kinematics reduce draw by ~8%.| 8% përmirësim |
| Koha e rregullimit të cilësimit të shkarkimit| 6090 minuta (manual shim adjustment)| Hydraulic system enables fullrange adjustment in under 10 minuta.| 85% reduction in time |
5. SPECIFIKIMET TEKNIKE
Model & Kapaciteti: JC1200; Deri në 750950 ton në orë (dependent on feed material and discharge setting).
Hapja e furnizimit: 1200mm x 850 mm.
Kërkesat për fuqi: 160 motor elektrik kW (220480V, 50/60Hz), supplied with softstart recommendations.
Specifikimet e materialit: Main frame – Q345B steel; Jaw plates – ASTM A128 Gr B4; Eccentric shaft – forged 42CrMo alloy steel.
Dimensionet fizike: Përafërsisht. Length 4m x Width 3m x Height 3m (excluding motor skid).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C me lubrifikantë të përshtatshëm.
6. Skenarët e APLIKIMIT
Operacioni i gurores së agregatit në shkallë të gjerë
Sfida: A granite quarry faced frequent production stoppages due to bridging in their old primary crusher and excessive liner wear costing over $80k annually.
Zgjidhje: Implementation of this hydraulicadjustment jaw crusher as the new primary unit.
Rezultatet: Bridging incidents reduced by over 90%. Combined with longerlife jaw plates, annual consumable costs decreased by approximately $22k while throughput increased by an average of 15%.
Major Infrastructure Road Project
Sfida: A contractor needed consistent Class I base course aggregate onsite but faced logistical delays from their fixed plant.
Zgjidhje: Deployment of this stone crusher machine on a semimobile skid base at the project site.
Rezultatet: Enabled ondemand crushing of blasted rock directly at the project site. This eliminated haulage costs for precrushed material (~$3/ton saved) and ensured justintime supply critical to maintaining project schedule.
7. KONSIDERATA TREGTARE
Equipment pricing is structured into three tiers based on configuration:
1. Niveli standard: Base machine with electric motor starter and manual greasing points.
2. Niveli i zgjeruar: Includes centralized autogreasing system, hydraulic adjustment package, motorized feeder speed control.
3. Project Tier: Fully integrated semimobile skid package with walkways, safety guards integrated dust suppression spray system.
Optional features include dust encapsulation covers specific conveyor interfaces customdesigned feed hoppers Service packages range from basic commissioning supervision comprehensive annual maintenance contracts including scheduled inspections parts discounting Financing options can be structured through partner institutions including equipment leasing programs milestonebased payment plans
8.FAQ
1.Q What power source compatibility does this crusher have?
A The unit is designed around standard industrial threephase electric motors We provide specifications guidance for VFDs softstarters ensure compatibility your electrical infrastructure
2.Q How does this machine handle claycontaminated or wet feed material?
A While effective on hard rock performance can be impacted by high clay content We recommend prescreening where possible The deepchamber design offers better clearance than some competitors but consistent feeding sticky material remains an industrywide challenge
3.Q What are typical lead times delivery?
A Lead times vary based configuration order volume Standard tier units typically available within weeks confirmed order Project tier integrated packages require detailed engineering longer lead time
4.Q What warranty support provided?
A We offer months comprehensive warranty covering manufacturing defects parts Workmanship Extended warranty plans available purchase Warranty requires proper commissioning use recommended spare parts
5.Q Can you supply matching secondary tertiary crushing equipment?
A Yes We provide full circuit solutions including cone crushers impactors vibrating screens Conveyors ensuring compatibility optimize overall plant flow efficiency
6.Q Are technical drawings foundation plans provided?
A Yes Detailed general arrangement drawings foundation load data anchor bolt templates provided prior shipment facilitate civil works planning
7.Q What training provided for our operations maintenance team?
A We provide comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides Critical training conducted during commissioning period
