Inspektimi polic i nofullës kineze Jc5000

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable downtime eroding your quarry or mine’s profitability? Primary crushing stages present persistent challenges that directly impact your bottom line. Consider these common scenarios: Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and unexpected mechanical failures halt your entire processing line, kushton mijëra në orë në humbje…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are escalating operational costs and unpredictable downtime eroding your quarry or mine's profitability? Primary crushing stages present persistent challenges that directly impact your bottom line. Consider these common scenarios:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and unexpected mechanical failures halt your entire processing line, kushton mijëra në orë në prodhim të humbur.
Unscheduled Stoppages from Tramp Metal: Unseen metallic contaminants cause catastrophic damage to crusher internals, leading to lengthy, riparime të shtrenjta.
Produkt i paqëndrueshëm & Madhësia e produktit: Fluctuations in feed material hardness or size lead to poor yield control, bottlenecking downstream processes and reducing final product quality.
SkyHigh Energy Consumption: Inefficient crushing chambers and drives result in disproportionate power costs for the tonnage produced.
Degradimi i shpejtë i pjesëve të veshjes: Premature failure of jaw plates and other wear components drives up your costpertonne and increases inventory complexity.

Is your primary crusher a reliable asset or a recurring liability? Zgjidhja nuk qëndron vetëm në një makinë, but in engineered durability and predictable performance.

2. PËRMBLEDHJE E PRODUKTIT Inspektimi polic i nofullës kineze Jc5000

The Chinese JC5000 Jaw Crusher is a heavyduty, singletoggle primary crusher engineered for the most demanding mining, gurore, dhe aplikimet e riciklimit të prishjes. It is designed as the first stage in mineral reduction, processing blasted rock, zhavorr lumi, and reinforced concrete into a consistent, coarse aggregate.

Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh ushqimor (up to 1300mm) is loaded into the deep, nonchoking crushing chamber via dump truck or excavator.
2. Thërrmimi Kompresiv: A robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the rock.
3. Rregullimi i cilësimit të shkarkimit: The product size is precisely controlled by a hydraulic toggle adjustment system, allowing changes to be made quickly and safely under load.
4. Shkarkimi & Transporti: Crushed material exits through the bottom discharge opening onto a primary conveyor belt for transport to secondary processing or stockpiling.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for hightonnage primary crushing of abrasive materials like granite, bazalt, mineral hekuri, dhe betonit të ricikluar. Suited for stationary plants or largescale mobile setups.
Kufizimet: Nuk është projektuar për të lagur, sticky materials that may cause packing. Requires a stable, reinforced concrete foundation. Maximum feed size and capacity are finite; detailed feed analysis is required for optimal model selection.

3. TIPARET THEMELORE

HeavyWelded Steel Frame | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Eliminates frame fatigue cracking under cyclical loads; ensures longterm structural integrity | Ndikimi i ROI: Decadeslong service life reduces capital replacement cycles

Hydraulic Toggle Adjustment System | Baza Teknike: Dualacting hydraulic cylinders replace traditional mechanical shims | Përfitimi Operacional: Enables remote CSS adjustment in minutes versus hours; allows clearing of stalled chamber under load | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndërrimin e produktit deri në 80%, increasing plant flexibility

Deep Symmetrical Crushing Chamber | Baza Teknike: Optimized nip angle and longer crushing surface | Përfitimi Operacional: Promotes rockonrock particle degradation, reduces wear on jaw plates themselves; enhances throughput capacity | Ndikimi i ROI: Lowers costpertonne through extended wear part life and higher yield

Kushineta rul sferike HeavyDuty | Baza Teknike: Labyrinth seals with grease purging system | Përfitimi Operacional: Protects bearing integrity from dust ingress; handles high radial and axial loads from uneven feed | Ndikimi i ROI: Prevents the 1 cause of catastrophic bearing failure, avoiding weeks of unscheduled downtime

PLCBased Automated Control & Monitorimi | Baza Teknike: Integrated sensors for power draw, bearing temperature, and hydraulic pressure | Përfitimi Operacional: Provides realtime operational data and predictive maintenance alerts to your control room | Ndikimi i ROI: Enables conditionbased maintenance planning, preventing unexpected failures and optimizing component life

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Hapja e furnizimit: 1500mm x 1300mm (59" x 51")
Madhësia maksimale e furnizimit: 1300mm (51")
Cilësimet anësore të mbyllura (CSS) Range: 180mm 300 mm (7" 12")
Gama e Kapacitetit (Ndryshon sipas CSS & Materiali): 750 1400 ton në orë
Kërkesa e fuqisë së makinës: 250 kW /335 HP Electric Motor
Pesha totale (Vetëm polic): Përafërsisht 86，000 kg
Specifikimet kryesore të materialit:
Kornizë: Highstrength welded steel plate
Nofulla lëkundëse & Fixed Jaw Bodies：Highquality cast steel
Standard Jaw Plates：Manganese Steel MN13 / Optional MN18，MN22
Bosht ekscentrik：Alloy forged steel，ultrasonic tested
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C (4°F deri +113 °F). Sistemet e izolimit të pluhurit janë standarde.

6. Skenarët e APLIKIMIT

Granite Quarry， Southeast Asia Challenge：Extremely abrasive feed was causing jaw plate replacement every six weeks， creating unsustainable costpertonne and frequent production halts。 Zgjidhje：Installation of one JC5000 Jaw Crusher with optional MN18 premium jaw plates。 Rezultatet：Wear part life extended to an average of five months。 Combined with faster hydraulic CSS adjustments， this reduced crusherrelated downtime by 35% çdo vit， achieving target costpertonne within eight months。

Fabrika e përpunimit të xeheve të hekurit， Australia Challenge：Unpredictable tramp metal events from drill bits和bucket teeth were causing severe damage to the existing primary crusher’s toggle seat和pitman assembly。 Zgjidhje：Deployment of the JC5000 with its overloadprotected hydraulic toggle system。 Rezultatet：In two separate incidents， uncrushable metal was detected和cleared using the hydraulic release function without damage。 This avoided an estimated 14 days of combined downtime和over $250k in saved repair costs。

7. KONSIDERATA TREGTARE

The Chinese JC5000 Jaw Crusher is offered as a capital investment with clear longterm operational savings。

Nivelet e çmimeve

Base Equipment Package：Includes crusher， motor mounts， vbelt drive guards， basic tool kit。
Plant Integration Package：Adds prefabricated discharge chute， walkways及access platforms， motor及starter。
Premium Wear Parts Package：Includes initial set of MN18 jaw plates及side liners。

Karakteristikat opsionale：

Sistemi i automatizuar i lubrifikimit
Rock Breaker Mounting Bracket
Spare Parts Kit（bearings， vulat， fasteners）
Extended Factory Warranty（available up to 36 months on major components）

Paketat e Shërbimit：
1）Commissioning Supervision（onsite technical support）
2）Annual Health Check Inspection（includes detailed wear measurement报告）
3）FullService Maintenance Contract（covers all labor及planned parts） Inspektimi polic i nofullës kineze Jc5000

Opsionet e financimit：
Flexible commercial finance structures are available including equipment leasing和term loans tailored for capital expenditure projects。

8.FAQ

Q1： Is the JC5000 compatible with my existing plant’s control system？
A1： po。 The crusher’s PLC can be configured to communicate via standard industrial protocols（e.g。， Modbus） providing operational data和alarms directly into your central SCADA system。

Q2 ： What is the expected impact on my overall plant throughput？
A2 ： By providing consistent primary crushed product size at high capacity ，the JC5000 typically eliminates bottlenecks at this stage 。 Actual gains depend on downstream equipment capabilities ， but plants often see an overall throughput increase of 1020%。

Q3 ： How does the pricing compare against European brands？
A3 ： The JC5000 offers a significant initial capital cost advantage while delivering comparable core performance 。 The total cost of ownership ， driven by its durability和energy efficiency ， provides compelling value over its operational lifetime 。

Q4 ： What training is provided for our maintenance crew？
A4 ： Comprehensive training is included with commissioning 。 This covers routine maintenance procedures ， wear part changeout protocols ，and troubleshooting using the onboard diagnostic system 。

P5 ： Are wear parts readily available globally？
A5 ： po 。 A network of regional warehouses stocks critical wear parts like jaw plates 。 Lead times for standard components are typically under 14 ditë 。

P6 ： Can it handle recycled concrete with rebar？
A6 ： po ， its robust construction makes it suitable for demolition recycling 。 The hydraulic toggle provides protection against uncrushables 。 For highvolume rebar content ，a magnetic separator postcrushing is recommended 。

P7 ： What foundation design is required？
A7 ： Detailed foundation drawings are supplied 。 It requires a substantial reinforced concrete foundation designed by your civil engineer based on local soil conditions 。 Our technical team provides all necessary load data和anchoring specifications

Etiketat: Inspektimi polic i nofullës kineze Jc5000