Chinese Harga Hammer Mill Factory Price
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni kostot në rritje dhe pengesat operacionale të procesit tuaj të zvogëlimit të madhësisë? Për menaxherët e impianteve dhe specialistët e prokurimit, the wrong hammer mill can manifest as persistent, profitdraining challenges:
Koha e tepruar joproduktive & Shpenzimet e Mirëmbajtjes: Frequent wear part replacement and unplanned stops for maintenance disrupt your entire production line. How much revenue is lost per hour of downtime?
Produkt jo konsistent & Cilësia e produktit: Fluctuations in particle size distribution and unwanted fines can compromise your final product specification, leading to batch rejections or reduced market value.
Konsumi i lartë i energjisë për ton: Inefficient grinding mechanics directly translate to soaring electricity bills, a primary operational expense that erodes your margin.
Veshja e Shpejtë në Aplikimet Abrazive: Processing hard or abrasive materials can destroy standard hammers and liners in weeks, creating a cycle of high spare parts costs and labor.
Fleksibilitet i kufizuar & Bllokim: Can your current equipment handle varying feed materials or moistures without frequent clogging, requiring manual intervention and safety risks?
Pyetja thelbësore është: does your hammer mill act as a reliable asset for profit generation, ose një qendër kostoje periodike?
2. PËRMBLEDHJE E PRODUKTIT
The industrial hammer mill is a core piece of impact crushing equipment designed for highvolume reduction of mediumhard to brittle materials. Its operational workflow is based on direct, highkineticenergy impact:
1. Marrja e ushqimit: Raw material is uniformly fed into the grinding chamber via a controlled feeder.
2. Reduktimi i madhësisë: Çekinë me rrotullim të shpejtë (montuar në një rotor) godasin materialin, duke e thyer atë me goditje me pllakat e ndërprerësit.
3. Klasifikimi i grimcave: Sized particles pass through a screen (ose hekura) with specific apertures determining the final maximum product size.
4. Shkarkimi: Materiali me madhësi të duhur del nga mulliri, ndërsa grimcat e mëdha mbeten në dhomë për reduktim të mëtejshëm.
Fusha e Aplikimit: Ideale për gur gëlqeror, gipsi, qymyr, agregatët e ricikluar, xhami, mbetjet e prishjes, and certain minerals. Effective for both primary and secondary crushing tasks.
Kufizimet kryesore: Jo i përshtatshëm për shumë të vështira (Mohs >6), ductile, or highly fibrous materials without significant modification and expect accelerated wear.
3. TIPARET THEMELORE
Balancimi dinamik i rotorit | Baza Teknike: Balancim dinamik i ndihmuar nga kompjuteri në RPM operative | Përfitimi Operacional: Eliminon dridhjet shkatërruese, zgjat jetën e kushinetave deri në 40%, allows for smoother fullcapacity operation | Ndikimi i ROI: Reduces premature drive train failures, lowering longterm maintenance costs and associated downtime.
E kthyeshme & Çekiçët e skajeve MultiWear | Baza Teknike: Symmetrical hammer design crafted from highchromium alloy steel | Përfitimi Operacional: Hammers can be rotated or flipped 24 times to utilize all wear edges before replacement; doubles service life in abrasive applications | Ndikimi i ROI: Directly cuts spare parts inventory cost and frequency of changeout labor.
Sistemi i ekranit me ndryshim të shpejtë | Baza Teknike: Hydraulic or manual slideout mechanism with segmented screen design | Përfitimi Operacional: Ndryshimi i ekranit përfundoi në nën 30 minuta kundrejt disa orëve; enables rapid product size flexibility | Ndikimi i ROI: Maximizes plant uptime and responsiveness to different production requirements or customer specs.
HeavyDuty Monoblock Baseframe | Baza Teknike: Singlepiece fabricated steel base integrated with motor mount | Përfitimi Operacional: Ensures perfect permanent alignment of motor and rotor shaft; prevents operational stress from misalignment | Ndikimi i ROI: Eliminates a primary cause of belt wear and bearing failure, ensuring consistent power transmission.
Shkarkimi me ndihmën e ajrit & Shpërthimi i porteve | Baza Teknike: Integrated plenum designed for negative pressure connection | Përfitimi Operacional: Actively removes finished material from the chamber, preventing recirculation and heat buildup; reduces internal wear and improves throughput by up to 15% | Ndikimi i ROI: Ul konsumin specifik të energjisë (kWh/ton) and improves mill efficiency.
DualFunction Breaker Plate | Baza Teknike: Adjustable impact plate with replaceable carbide inserts in highwear zones | Përfitimi Operacional: Optimizes impact angle for different materials; dramatically increases liner life in critical wear areas | Ndikimi i ROI: Reduces costperton for liner consumables by providing targeted protection where it matters most.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | Avantazhi ynë i dokumentuar i zgjidhjes së mullirit me çekiç |
| : | : | : |
| Veshin Part Life (Material gërryes) | ~300400 Operating Hours
Standard Manganese Steel Hammers| ~7501000 Operating Hours
HighChrome Alloy Reversible Hammers| Deri në 150% Përmirësimi |
| Konsumi specifik i energjisë
(kWh për ton metrikë) Ndryshon sipas materialit.| Vija bazë = 100%| Field data shows consistent operation at 8590% of baseline consumption.| 1015% Fitimi i efikasitetit |
| Koha e ndryshimit të ekranit
(Procedura e plotë) Manual systems.| 2 3 Orë mesatare| Engineered quickchange system completes task in <30 minuta.| ~80% Time Reduction |
| Koha mesatare ndërmjet dështimit (MTBF)
Critical Drive Components| ~4,000 Hours Typical| Dynamic balancing & aligned baseframe extend MTBF to >6,500 orë.| Mbi 60% Përmirësimi |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: Rrjedha e varur nga modeli nga 5 TPH deri në fund 150 TPH për aplikime standarde minerale.
Kërkesat për fuqi: Driven by heavyduty electric motors from 75 kW në 500 kW+, konfiguruar për standardet globale të tensionit (380V480V / 5060Hz).
Specifikimet e rotorit: Solid forged or fabricated steel rotor with machined hammer pins; diameters from 800mm to 2000mm; gjerësi që përputhen me hapjen e ushqimit.
Specifikimet e materialit: Main housing constructed from ≥25mm thick mild steel plate. Highwear components offered in AR400 Steel, Hekuri me krom të lartë (HiCr), or Tungsten Carbide overlays based on application.
Dimensionet fizike (Shembull Model): Hapja e furnizimit: 1400mm x 800 mm; Gjatësia e përgjithshme: ~3200mm; Gjerësia: ~2800mm; Lartësia: ~2500mm; Përafërsisht. Pesha: 18 ton.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dusttight housing rated for connection to dust collection systems meeting local emissions standards.
6. Skenarët e APLIKIMIT
Cement Plant Raw Material Preparation | Sfida: A plant processing limestone with high silica content faced hammer changes every three weeks (~500 hrs), causing costly kiln line stoppages every quarter for major maintenance.| Zgjidhje: Implementation of a heavyduty hammer mill with reversible HiCr hammers and tungstencarbide enhanced breaker plates.| Rezultatet: Hammer service life extended to nine weeks (~1500 hrs). Major maintenance intervals aligned with annual planned shutdowns, eliminating three unplanned stoppages per year and reducing crushing circuit spare parts cost by an estimated $65,000 çdo vit.
Ndërtimi & Impianti i riciklimit të mbetjeve nga prishja | Sfida: Përbërja jokonsistente e ushqimit (konkrete, tulla, asfalt) led to frequent screen clogging with damp material and rapid hammer wear at pivot holes causing premature failure.| Zgjidhje:: Installation of a hammer mill featuring an airassisted discharge system to handle moisture and hardened hammer pins with proprietary bushing design.| Rezultatet:: Përçueshmëria e C të përzier&D waste increased by an estimated 20% due to eliminated clogging delays. Hammer change frequency reduced by 30%, directly lowering labor hours spent on maintenance.
7. KONSIDERATA TREGTARE
Our industrial hammer mills are offered in three primary tiers:
1. Seria standarde e detyrës: For consistent feed materials like limestone/gypsum. Focus on reliability and costeffectiveness for singleapplication plants.
2. Seria HeavyDuty: Engineered for abrasive materials (p.sh., silicarich rock) featuring enhanced wear packages as standard.
3. Zgjidhje të krijuara me porosi: For unique applications such as metal recovery circuits or specific grain shape requirements involving modified rotors or specialized liners.
Veçoritë opsionale përfshijnë:
Sisteme të automatizuara të lubrifikimit
Vibration monitoring sensors
Explosionproof construction
Specialized screen geometries
We support commercial buyers through:
Comprehensive Service Packages ranging from basic commissioning to full annual inspection contracts with guaranteed parts availability.
Financimi & Leasing Options available through partners to facilitate capital expenditure planning.
8.FAQ
1.P:What information do you need to recommend the correct hammer mill model?
A.We require details on your target material(s) including hardness/abrasiveness analysis if available), required feed size input), desired output particle size distribution), target hourly capacity tons per hour), diapazoni i përmbajtjes së lagështisë).
2.P:What is the typical lead time?
A.For standard models within our HeavyDuty Series lead time is typically 1216 weeks FOB China port depending on current order volume Customengineered solutions require additional engineering time
3.P:What are my options if my feed material characteristics change over time?
A.The reversible hammer design provides flexibility The quickchange screen system allows you adapt final product size We can also advise on retrofitting different liner materials postpurchase
4.P:What warranty coverage do you provide?
A.We offer a standard 12month warranty against defects in materials workmanship starting from commissioning This excludes normal wear parts like hammers screens which are consumables
5.P:What level of technical support is provided during installation?
A.Commissioning supervision by our factory engineers is available either included within certain service packages or as an optional purchase We provide comprehensive operation maintenance manuals electrical schematics foundation drawings digitally prior shipment
6.Q.How do you ensure consistent manufacturing quality?
A.Every major assembly rotor housing undergoes documented inspection protocols including nondestructive testing NDT dynamic balancing reports Final testing includes noload runin at our facility before disassembly shipping
7.Q.Can you supply all necessary ancillary equipment?
A.We can provide complete system integration including feed conveyors magnetic separators structural steel supports dust collection interfaces electrical control panels as part turnkey project scope
