Chinese Gold Mining Equipment Fabricator
1. HAPJE NGA PIKA E DIKIMIT
A po përballeni me pengesa të vazhdueshme në qarkun tuaj të rikuperimit të arit që ndikojnë drejtpërdrejt në fundin tuaj? Common operational challenges with gold mining equipment include inconsistent feed rates leading to process instability, premature wear of critical components in abrasive slurry environments causing unplanned downtime, and inefficient separation resulting in measurable gold losses to tailings. Këto çështje përkthehen në kosto të matshme: hours of lost production during component changeouts, ongoing expenditure on replacement parts, and the permanent loss of recoverable value. How do you stabilize your operation to achieve predictable throughput, extend the service life of highwear items, and maximize recovery rates from every ton of ore processed? The solution lies in specifying equipment engineered specifically for the demanding lifecycle of a gold mining operation.
2. PËRMBLEDHJE E PRODUKTIT
Kjo linjë produktesh përfshin punën e rëndë, modulare pajisje për nxjerrjen e arit designed for the concentration, ndarje, and recovery of gold from alluvial and hard rock sources. The operational workflow is engineered for integration into existing plants or new installations:
1. Përgatitja e ushqimit: Scalping or scrubbing modules remove oversized material and clays to ensure optimal downstream processing.
2. Përqendrimi i gravitetit: Dense media separation or centrifugal concentrators isolate highspecificgravity gold particles from gangue material.
3. Ndarja & Mbledhja: Specialized sluices, xhiga, or shaking tables provide final concentration into a clean heavy mineral fraction.
4. Siguria & Trajtimi: Integrated locking mechanisms and streamlined collection points secure the valuable concentrate.
Application scope includes primary ore processing, scavenging from milled product, and tailings reprocessing. Key limitations involve feed particle size compatibility; optimal recovery is achieved within specified size ranges, and extremely fine (<10 mikron) liberated gold may require supplementary chemical processes.
3. TIPARET THEMELORE
Dizajni i kornizës modulare | Baza Teknike: Së bashku, hightensile steel construction with standardized interfaces | Përfitimi Operacional: Enables rapid onsite assembly without specialized welding crews and permits easy future circuit reconfiguration | Ndikimi i ROI: Redukton kohën e instalimit deri në 40%, lowering labor costs and accelerating timetoproduction.
Sistemi i rreshtimit rezistent ndaj gërryerjes | Baza Teknike: Interchangeable liners made from proprietary chromium carbide steel or polyurethane composites | Përfitimi Operacional: Protects structural components from wear, maintaining critical tolerances for separation efficiency over extended periods | Ndikimi i ROI: Extends liner service life by 23x compared to standard AR steel, reduktimi i frekuencës së ndryshimit të pjesëve dhe kostove të inventarit.
Disku me frekuencë të ndryshueshme (VFD) Kontrolli | Baza Teknike: Precision electric motor control allowing realtime adjustment of vibration frequency, stroke length, or table speed | Përfitimi Operacional: Operators can finetune equipment response to varying feed grades and particle sizes without stopping the process | Ndikimi i ROI: Optimizes recovery yield across different ore batches; të dhënat në terren tregojnë një tipike 38% improvement in overall recovery efficiency.
LowWater Consumption Circuitry | Baza Teknike: Recirculating water system design with integrated settling weirs and sumps | Përfitimi Operacional: Minimizes fresh water makeup requirements and reduces the volume of slurry for tailings management | Ndikimi i ROI: Ul kostot e prokurimit dhe pompimit të ujit deri në 60%, a critical advantage in waterscarce regions.
SecurityFocused Access Design | Baza Teknike: Lockable inspection hatches and concentrate collection points with tamperevident seals | Përfitimi Operacional: Provides controlled access to valuable concentrates throughout the shift cycle, enhancing security protocols | Ndikimi i ROI: Mitigates risk of valuable material loss, ensuring accountedfor production.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Zgjidhja e Pajisjeve të Minierave të Arit | Avantazhi (% përmirësim) |
| : | : | : | : |
| Koha mesatare ndërmjet dështimit (Critical Liners) | 750 1,000 orë | 2,200 2,800 orë | +147% |
| Ora e Asamblesë në Vend (for a standard module) | 80120 orët e punës | 4565 orët e punës | 43% |
| Konsumi i ujit për ton të përpunuar (Recirculating Systems) ~30 m³/tonne ~12 m³/tonne |60% |
| Recovery Efficiency on 100 mesh alluvial feed (në testet e kontrolluara) ~92% capture ~9698% capture |+46% absolute |
5. SPECIFIKIMET TEKNIKE
Kapaciteti/Vlerësimi: Rrjedha e varur nga modeli nga 50 TPH for pilot/test plants to 400 TPH for largescale alluvial operations.
Kërkesat për fuqi: Makinat e motorëve elektrikë që variojnë nga 7.5 kW në 110 kW për modul; plant voltage standards (415V/3/50Hz or 480V/3/60Hz) accommodated.
Specifikimet e materialit: Struktura primare: Nota ASTM A572 50 çeliku. Vishni sipërfaqet: AR400500 steel or proprietary cast chromium carbide alloy. Contact surfaces for corrosion resistance: SS316 or HDPE.
Dimensionet fizike: Modular units designed for standard shipping container widths; typical module footprint ranges from 4m x 6m to 8m x 12m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C; dustproof (IP65) komponentet elektrike; optional packages available for highhumidity or marine environments.
6. Skenarët e APLIKIMIT
Operacioni Aluvial Placer në Afrikën Perëndimore
Sfida: A largescale placer mine experienced significant gold losses in fine (80 rrjetë) fractions using traditional sluices, alongside high maintenance downtime due to abrasive sand wear on equipment.
Zgjidhje: Implementation of a multistage circuit featuring lowwater consumption scrubbers followed by a series of highG centrifugal concentrators as the core gold mining equipment.
Rezultatet: Plant recovery efficiency increased from an estimated 88% te 95%. Liner replacement intervals extended from every 6 javë në çdo 4 muaj. Total water consumption was reduced by over half.
Hard Rock Tailings Reprocessing Project
Sfida: A historical tailings storage facility contained an estimated economic grade of locked fine gold but presented a lowmargin operation requiring exceptionally low operating costs.
Zgjidhje: Deployment of a compact, modular gravity separation plant focused on highthroughput classification and efficient concentration via enhanced shaking tables with VFD control.
Rezultatet:The plant achieved a consistent recovery rate of over 85%of liberated gold at a processing cost under $12 për ton të përpunuar,prompting expansiontoasecondtailings site within18 months.
7.KONSIDERATA TREGTARE
Çmimi i pajisjeve është i shkallëzuar në bazë të kapacitetit dhe kompleksitetit:
• Standard Module Series(50150 TPH):Offers core featuresfor defined applications.Capexfocused entry point
• HighCapacity Series(150400 TPH):Includes advanced VFD controls automated monitoring sensorsand premium liner materials
• Custom Engineered Solutions:Tailored designsfor specific orebodiesor space constrained siteswith pricingon application
Optional featuresinclude remote monitoring telemetry packages automated grease systemsand washdown systemsfor dust control
Service packagesare availablefrom basic commissioningand operator trainingto comprehensive annual maintenance contracts with guaranteed spare parts availability
Financing optionscan be structured through partner institutions including equipment leasing programsor milestonebased payment plansfor project deployments
8.FAQ
P:What levelof feed preparationis requiredbefore your gravity concentration equipment?
A:Ideal feed should be screenedto themanufacturer’s specified top sizewith clays broken apartFor hard rock circuits grindingto at least minus20 meshis recommendedfor effective liberationOur team can adviseon necessary upstream preparation
Q How does thisequipment integratewith our existing cyanidationor flotation circuit?
A Our gravity concentration unitsare commonly installedas aprimary recovery method aheadof leach circuitsto capture coarse freegold reducing leaching timeand consumptionThey can alsobe usedas ascavenger after millingto pull out remaining freegold before chemical processes
Q Whatisthe typical delivery lead timeforastandard configuration?
A Forstandard series modelslead timesrange between14and20 weeksfrom order confirmation dependingon current production cyclesCustom solutionsrequire additional engineeringtimewhich willbe detailedin aproposal
Q Are performance guaranteesprovided?
A Yesperformance criteria suchas minimum recovery rateswithin aparticlesize rangeor maximum power consumptionare establishedduringthe sales processbasedon representative ore samplesThese form partofthe commercial agreement
Q What trainingis providedfor our operations team?
A Comprehensive trainingis included covering safe operation routine maintenance troubleshooting proceduresand liner changeout protocolsTraining occurs during commissioningat your sitewith manualsand video resources provided
Q Do you offer spare parts kits?
A We recommendand offerinitial critical spare parts kits tailoredtoyour expected12 monthsof operationThis minimizesdowntime whileyou establish local inventoryKits typically includewear liners screen panels specialized sealsand drive belts
