Testimi i makinerisë për polic guri në Kinë
1. HAPJE NGA PIKA E DIKIMIT
Are unpredictable breakdowns and inconsistent particle size distribution eroding your project margins? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the true cost of a stone crusher machine extends far beyond its purchase price. Sfidat kryesore operacionale përfshijnë:
Kohë joproduktive të paplanifikuara: Bearing failures or component wear can halt an entire production line, costing thousands per hour in lost output and labor.
Kostot e larta operacionale: Excessive energy consumption per ton of processed material directly impacts profitability, while frequent part replacements strain maintenance budgets.
Cilësi e paqëndrueshme e produktit: Fluctuations in final aggregate size and shape can lead to rejected loads, compromising downstream processes like asphalt mixing or concrete batching.
Rigid Application Limitations: A machine that cannot adapt to varying feed materials (p.sh., from abrasive granite to sticky limestone) forces operational compromises.
How do you select equipment that provides not just crushing force, but crushing besueshmëria? The solution lies in a machine engineered against these specific failure points. This is where rigorous Testimi i makinerisë për polic guri në Kinë transitions from a factory checklist to your most critical due diligence.
2. PËRMBLEDHJE E PRODUKTIT
This product line refers to heavyduty jaw crushers and cone crushers designed for primary and secondary crushing of hard rock, të tilla si graniti, bazalt, dhe zhavorr lumi. The operational workflow is engineered for continuous mineral processing:
1. Reduktimi Primar: Material i madh ushqimor (up to specified inlet dimensions) is introduced into the crushing chamber.
2. Compressive Fragmentation: A fixed jaw plate and a moving jaw plate (në thërrmuesit e nofullës) or mantle and concave (in cone crushers) apply extreme compressive force to fracture the stone.
3. Shkarkimi i kontrolluar: Crushed material passes through an adjustable discharge gap, determining the final topsize of the product.
4. Nxjerrja e materialit: Processed aggregate is conveyed for screening or further reduction stages.
Fusha e Aplikimit: Ideale për gurore të palëvizshme, operacionet minerare në shkallë të gjerë, and major construction material plants requiring consistent, prodhimi me volum të lartë (në mënyrë tipike 501500 TPH).
Kufizimet kryesore: Not suitable for highly abrasive metal ores without specific liner alloys; requires stable foundational support; optimal performance depends on proper feed size regulation.
3. TIPARET THEMELORE
Optimized Kinematic Design | Baza Teknike: Computermodeled swing jaw motion & chamber geometry | Përfitimi Operacional: Creates a more aggressive crushing action with each cycle, increasing throughput for the same motor power | Ndikimi i ROI: Të dhënat në terren shfaqen deri në 15% higher throughput per kWh compared to previousgeneration designs.
Integrated Hydraulic Adjustment & Pastrimi | Baza Teknike: Centralized hydraulic system for CSS adjustment and uncrushable material release | Përfitimi Operacional: Operators can adjust product size or clear a stall in minutes without manual disassembly, reducing downtime risk | Ndikimi i ROI: Reduces nonproductive time by an average of 30 hours annually per machine.
HighStrength Frame & Banesat mbajtëse | Baza Teknike: Analiza e elementeve të fundme (FEA)optimized cast steel or welded structures | Përfitimi Operacional: Absorbs dynamic loads and shock events from uncrushables, minimizing frame stress fractures over a 10+ viti i ciklit jetësor | Ndikimi i ROI: Mitigates risk of catastrophic structural failure, duke mbrojtur vlerën afatgjatë të aseteve.
MultiChamber Cone Options | Baza Teknike: Interchangeable concave profiles for coarse, e mesme, or fine crushing applications | Përfitimi Operacional: One base machine can be adapted during liner changes to shift output gradation based on project demands | Ndikimi i ROI: Extends application versatility without capital investment in additional machines.
Sistemi i automatizuar i lubrifikimit i centralizuar | Baza Teknike: Programmable greasing unit with blockage detection | Përfitimi Operacional: Ensures critical bearings receive precise lubrication intervals regardless of operator intervention | Ndikimi i ROI: Testimi i industrisë tregon a 40% increase in bearing service life under highload conditions.
Wear Part Material Science | Baza Teknike: Manganese steel alloys with proprietary heat treatment for optimal hardnesstoughness balance | Përfitimi Operacional: Liners maintain profile longer, preserving consistent product gradation throughout their service life | Ndikimi i ROI: Reduces costperton for wear parts by an estimated 1825%.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Zgjidhja jonë e gurëve polic | Avantazhi (% përmirësim) |
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| Disponueshmëria (Koha e funksionimit) | 9092% | >94% | +24% |
| Efikasiteti i Energjisë | Ndryshon sipas modelit | Optimized chamber design reduces kWh/tonne by ~12% |
| Koha e ndërrimit të linjës | nofulla: 812 orë; Koni: 24+ orë | nofulla: 68 orë; Koni: 85 dB(A) | Rrethime të inxhinieruara & dampers achieve <82 dB(A) |
| Koha mesatare ndërmjet dështimeve (Komponentët kritikë) |
5. SPECIFIKIMET TEKNIKE
Gama e modelit & Kapaciteti: JC Series Jaw Crushers (50 1200 TPH); CC Series Cone Crushers (100 1500 TPH). Specific capacity depends on feed material density and required reduction ratio.
Kërkesat për fuqi: Lëvizjet me motor elektrik nga 75 kW në 400 kW. Voltage adaptable to international standards (380V/415V/660V/6kV/10kV).
Specifikimet e materialit: Korniza kryesore: Q345B steel; Eccentric shaft: 42CrMo alloy steel; Jaw plates/Mantle/Concave: ZGMn13Cr2 / Modified High Manganese Steel.
Dimensionet fizike (Example Jaw Crusher): JC110 Model – Approx. LxWxH: 3500 x 2700 x 2500 mm; Pesha: ~ 28000 kg.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +40°C. Dustproofing standards meet IP65 for electrical components. Can be configured with heating systems for subzero operations.
6. Skenarët e APLIKIMIT
Operacioni i gurores së granitit në Azinë Juglindore
Sfida: A highproduction quarry faced excessive wear on cone crusher liners when processing highly abrasive granite (~7 Mohs), leading to biweekly shutdowns and uncontrollable gradation drift.
Zgjidhje: Implementation of a CC400 Hydraulic Cone Crusher with specially formulated ultrahigh manganese concave sets.
Rezultatet: Liner life increased from 14 te 22 days on average. Combined with the hydraulic clearing system, unplanned downtime decreased by approximately 180 hours in the first year. Product yield within specification improved by over eight percentage points.
Urban Construction Aggregate Recycling Plant
Sfida: Processing variable demolition concrete with embedded rebar caused frequent jams in a standard jaw crusher, creating safety hazards and unpredictable daily output.
Zgjidhje: Installation of a JC Series HeavyDuty Jaw Crusher equipped with automatic hydraulic toggle tension adjustment and overload release cylinders.
Rezultatet: The system now automatically discharges uncrushable metal contaminants without stopping the main chamber drive motor through reverse stroke capability . Throughput stability increased by over thirtyfive percent , allowing reliable fulfillment of daily municipal contracts.
7. KONSIDERATA TREGTARE
Our stone crusher solutions are offered across three primary tiers:
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2.Standard Production Tier: Base models optimized for common rock types (limestone sandstone). Includes core features like standard liners basic automation .
3.Niveli i lartë i gërryerjes: Upgraded specifications including premium liner alloys reinforced bearing assemblies advanced filtration systems . Recommended for granite basalt trap rock .
4.Custom Configuration Tier: Engineeredtoorder solutions including specific motor drives special guarding extended discharge conveyors integration controls .
Optional features include remote monitoring telematics packages automated wear part measurement systems dust suppression shrouds .
Service packages range from annual inspection plans comprehensive multiyear performance contracts covering parts labor scheduled maintenance . Financing options include straight purchase leasing agreements productionbased partnership models subject qualification .
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Is this equipment compatible with my existing screening plant conveyor system?
Yes provided interface dimensions belt widths are aligned . Our engineering team can provide detailed layout drawings CAD files ensure integration feasibility prior purchase .
What measurable impact should I expect on my overall plant efficiency?
Based comparative field studies primary crushing stage operators typically report reduction specific energy consumption up twelve percent fifteen percent increase overall plant availability two four percentage points due improved reliability .
What warranty terms are provided?
We offer month warranty manufacturing defects months warranty on major cast components like frame eccentric shaft . Extended warranty options available through service packages .
How does your testing protocol ensure reliability?
Every machine undergoes minimum hours full load factory acceptance test FATP monitored thermal imaging vibration analysis . Critical components like bearings gear sets are inspected post test . Certifiable test reports provided .
Cila është koha tipike e dorëzimit?
For standard models stock delivery within weeks . For configured high abrasion tier units typical lead time weeks order confirmation subject project scope .
Do you provide installation supervision operator training?
Yes both are available as optional services . We strongly recommend supervised commissioning ensure optimal setup which directly influences long term performance wear part life .
Can you supply wearing parts compatible with other crusher brands?
We manufacture precision replacement parts only our own machinery ensure design metallurgical integrity cannot guarantee performance safety parts fitted other OEM equipment
