Broshurë China Stone Crusher Machine
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, sfidat kryesore në dërrmimin parësor shpesh përfshijnë:
Kostot e larta të pjesëve të veshjes: Frequent replacement of manganese jaws or liners under highabrasion conditions creates significant, recurring expenditure.
Kohë joproduktive të paplanifikuara: Mechanical failures or blockages halt the entire downstream process, kushton mijëra në orë në prodhim të humbur.
Gradim jo konsistent i prodhimit: Fluctuations in feed material can lead to poor particle size distribution, impacting secondary crusher efficiency and final product quality.
Konsumi i tepërt i energjisë: Older or inefficient drive systems draw substantial power without corresponding throughput, directly affecting your costperton metric.
Fondacioni & Installation Complexity: Heavy, rigid structures require extensive civil works, increasing initial project time and capital outlay.
How do you select a primary crusher that directly addresses these pain points with proven engineering, not just promises? The solution requires a machine built for durability, operational simplicity, and measurable return on investment.
2. PËRMBLEDHJE E PRODUKTIT
Të {{fjalë kyçe}} është një detyrë e rëndë, singletoggle jaw crusher engineered for the primary crushing of hard, abrasive materials such as granite, bazalt, dhe mineral hekuri. It is the first critical stage in mineral processing and aggregate production plants.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh ushqimor (deri në 85% of the feed opening height) është ngarkuar në ushqyesin vibrues të grizlit (opsionale) or directly into the crusher’s robust chamber.
2. Veprimi dërrmues: The elliptical motion of the singletoggle jaw exerts high pressure on the feed material, breaking it against the fixed jaw plate via compressive force.
3. Shkarkimi: Crushed material exits through the closedside setting (CSS), with size precisely determined by the hydraulic CSS adjustment system.
4. Rrjedha materiale: The discharged product is conveyed to the next stage of screening or secondary crushing.
Fusha e Aplikimit: Ideal for stationary quarry plants, operacionet minerare, and largescale construction aggregate production. Best suited for materials with a compressive strength up to 400 MPa.
Kufizimet: Not designed for recycling mixed demolition waste without prescreening. Requires a consistent feed size distribution to optimize performance and wear life.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Increased nip angle and longer crushing stroke | Përfitimi Operacional: Higher volume reduction per cycle and improved throughput capacity | Ndikimi i ROI: Higher tons processed per operating hour lowers fixed cost allocation
HeavyDuty Welded Frame | Baza Teknike: Highstrength steel plates with stressrelieved welding | Përfitimi Operacional: Unmatched structural integrity under maximum load, resisting fatigue over decades | Ndikimi i ROI: Eliminates risk of frame failure, duke mbrojtur vlerën afatgjatë të aseteve
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Replaceable hydraulic cylinder for tensioning and adjustment | Përfitimi Operacional: Enables quick, safe CSS changes from a remote location; provides overload protection by releasing upon uncrushable entry | Ndikimi i ROI: Zvogëlon kohën e rregullimit deri në 70% versus manual shim systems
Premium Manganese Jaw Plates | Baza Teknike: Isotropic alloy with optimized tooth profile design | Përfitimi Operacional: Extended service life under severe abrasion; reversible for dual utilization | Ndikimi i ROI: Reduces costperton for wear parts by up to 30% bazuar në të dhënat në terren
Sistem i automatizuar i centralizuar i grasimit | Baza Teknike: Programmable pump delivering precise grease volume to key bearings | Përfitimi Operacional: Siguron lubrifikimin optimal të kushinetave pa ndërhyrje manuale, parandalimi i dështimeve në tharje | Ndikimi i ROI: Mitigates risk of catastrophic bearing seizure, a leading cause of extended downtime
Kushinetat rul sferike me fërkim të ulët | Baza Teknike: Largediameter bearings designed for high radial and axial loads | Përfitimi Operacional: Reduced internal friction lowers operational temperature and energy draw | Ndikimi i ROI: E dokumentuar 515% reduction in power consumption compared to standard designs
Dizajni i Komponentit Modular | Baza Teknike: Strategic segmentation of wear and mechanical parts| Përfitimi Operacional: Simplifies maintenance access; enables replacement of individual sections instead of entire assemblies| Ndikimi i ROI: Lowers spare parts inventory costs and reduces mean time to repair (MTTR)
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | {{fjalë kyçe}} Zgjidhje | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Vishni Jetën (Shkëmb gërryes) | ~ 450,000 ton për grup (bazë)| Up to ~600,000 tons per set| +33% jetë e zgjatur e shërbimit |
| Koha e rregullimit të CSS (Mekanike në CSS)| 6090 minuta (shimbased)
5. SPECIFIKIMET TEKNIKE
Gama e modelit & Kapaciteti: Available in sizes from JC5460 to JC8192; xhiros nga 500 MTPH për 2,200 MTPH depending on feed material and CSS.
Hapja e furnizimit: Ranges from 1400mm x 1200mm (55" x 47") up to 2000mm x 1600mm (79" x 63").
Kërkesat për fuqi: Motori kryesor polic nga 150 kW (200 HP) deri në 375 kW (500 HP). Complete system includes feeder and conveyor drives.
Specifikimet e materialit: Main frame constructed from STPL70 hightensile steel; jaw plates in Mn18Cr2 or Mn22Cr2 premium manganese steel.
Dimensionet fizike & Pesha: Approximate weights from 65,000 kg të 180,000 kg; detailed foundation drawings are provided for each model.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C (4°F deri +113 °F). Dust sealing kits are available for arid environments.
6. Skenarët e APLIKIMIT
Operacioni i gurores së granitit
Challenge A quarry in Southeast Asia faced excessive downtime due to premature jaw plate wear on their existing primary crusher processing highly abrasive granite. Manual CSS adjustments were timeconsuming and hazardous.
Solution Implementation of a JC6486 {{fjalë kyçe}} with premium Mn22Cr2 jaw plates and a fully automated greasing system.
Results Wear part life increased by approximately 40%. Combined with hydraulic CSS adjustment total plant availability improved by an estimated 18%, yielding an increase in annual production volume sufficient for an ROI on the equipment within 14 muaj.
Fabrika e përpunimit të xeheve të hekurit
Challenge An iron ore mine required higher primary throughput but was constrained by grid power availability at their remote site. Their legacy crusher was an energyintensive unit causing peak load penalties.
Solution A JC5475 {{fjalë kyçe}} was selected specifically for its lowfriction bearing design and optimized kinematics for hard rock crushing.
Results Plant engineers recorded a sustained reduction in specific energy consumption of approximately 11%. This allowed the increased throughput target to be met without exceeding existing power infrastructure limits avoiding a costly substation upgrade.
7. KONSIDERATA TREGTARE
Të {{fjalë kyçe}} is offered in three primary configuration tiers:
1. Base Machine Tier Includes core crusher with standard manganese jaws manual greasing points basic guarding
2 Performance Tier Most common selection Adds hydraulic toggle adjustment centralized autogreasing dust sealing package upgraded motor starters
3 Plant Integration Tier Includes Performance Tier features plus integrated motor control panel PLCbased monitoring sensors preinstalled chutes
Optional Features Grizzly feeder module modular discharge conveyor belt scale integration advanced condition monitoring telemetry packages extended warranty plans
Service Packages Comprehensive offerings include scheduled preventive maintenance programs onsite technical training flyin field service support guaranteed spare parts delivery timelines
Financing Options Flexible commercial structures are available including straight capital purchase finance lease agreements or productionbased rental contracts tailored to project cash flow requirements
8 FAQ
Q What is the lead time for delivery of a {{fjalë kyçe}}
A Standard model lead times range from [IndustryStandard Timeframe] exworks Custom configurations may require additional engineering time Detailed schedules are provided upon project confirmation
Q Can this crusher replace our existing primary unit without major foundation modifications
A Our engineering team provides a full foundation compatibility analysis While our modular design aims for adaptability some applications may require civil work modifications due differing load dynamics We supply all necessary interface drawings early in the process
Q How does your company support installation commissioning
A We offer supervised installation where our engineers oversee critical phases such as alignment commissioning We also provide comprehensive operator maintenance manuals digital training modules ensuring your team achieves optimal operation quickly
Q What is your policy regarding spare parts availability
A We maintain strategic global warehouse stockholds Critical wear mechanical components are guaranteed available shipment within [IndustryStandard Timeframe] under our service agreements reducing your operational risk profile significantly compared sourcing generic parts locally which may compromise performance warranty coverage will be voided if nongenuine parts are used that cause damage this protects your investment longterm reliability metrics documented across multiple sites show consistent adherence these standards leading higher overall equipment effectiveness OEE scores customers utilizing genuine parts packages experience fewer unplanned stoppages translating lower total cost ownership TCO over typical fiveyear period independent audits confirm these findings regularly published industry case studies detail specific outcomes various geological conditions worldwide providing transparent evidencebased performance data potential buyers can review prior making procurement decision always consult directly with our technical sales team regarding specific application requirements they will provide tailored recommendation based historical data similar installations
