China Slag Crusher Plant Procurement
1. HAPJE NGA PIKA E DIKIMIT
Managing slag is a persistent operational bottleneck with tangible costs. A po përballeni me këto sfida?
Kostot e larta të asgjësimit & Përgjegjësia: Tarifat e landfillit për skorjen e patrajtuar janë në rritje, and improper storage creates environmental liability.
Trajtimi joefikas i materialeve: I tepruar, irregular slag chunks cause feeder blockages, conveyor damage, and significant downtime for manual breaking or equipment clearing.
Rrjedhat e të ardhurave të humbura: Përmbajtja e vlefshme metalike mbetet e bllokuar brenda skorjes, and inconsistent particle size limits profitable resale as aggregate or industrial feedstock.
Premature Equipment Wear: Abrasive slag accelerates wear on downstream processing equipment, leading to frequent part replacement and unplanned maintenance stops.
Kufizimet e hapësirës & Rreziqet e sigurisë: Accumulating stockpiles consume valuable plant space, while unstable piles and dust generation pose safety risks.
Pyetja thelbësore është: si mund ta transformoni këtë nënprodukt problematik nga një qendër kostoje në një të kontrolluar, procesi i gjenerimit të të ardhurave? The answer lies in a purposeengineered China slag crusher plant.
2. PËRMBLEDHJE E PRODUKTIT
A China slag crusher plant is a stationary or semimobile crushing circuit specifically configured for the size reduction and liberation of materials like blast furnace slag, vjedhin goditje, and nonferrous smelter slag. It is engineered to handle hightemperature tolerance, high abrasiveness, and occasional tramp metal.
Rrjedha e punës operative:
1. Primary Crushing/Jaw Crushing: Ushqim i madh me skorje (deri në 1 m+) është reduktuar në një madhësi të menaxhueshme (përafërsisht. 150250mm) using a robust jaw crusher or hydraulic impact hammer.
2. Ndarja magnetike (Faza Kritike): A suspended selfcleaning magnet or magnetic drum over a conveyor removes liberated ferrous metals for recovery and sale.
3. Thërrmimi sekondar/terciar: Cone crushers or impact crushers further reduce the material to the target product size (p.sh., 040mm), ensuring complete liberation of remaining metallics.
4. Shqyrtimi & Renditja: Vibrating screens classify the crushed material into specified fractions for different market applications (p.sh., bazë rrugore, aditiv çimentoje).
5. Rikuperimi përfundimtar i metaleve: A secondstage magnetic separator captures any remaining fine ferrous content.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për fabrikat e integruara të çelikut, shkritoret, metal smelting plants, and dedicated slag processing yards. Effective on aircooled blast furnace (BF) slag and basic oxygen furnace (BOF) vjedhin goditje.
Kufizimet: Not suitable for processing molten slag without specialized cooling systems. Feed material with excessive claylike consistency or very high moisture may require preprocessing to prevent clogging.
3. TIPARET THEMELORE
Polic Nofulla HeavyDuty | Baza Teknike: Nofulla çeliku me mangan të lartë & reinforced frame design | Përfitimi Operacional: Sustained throughput of large, hard slab slag with minimal deformation; handles occasional uncrushables via hydraulic toggle adjustment | Ndikimi i ROI: Reduktuar kohën e ndërprerjes së fazës parësore deri në 30% versus standard crushers in abrasive service
Sistemi i integruar magnetik i ndarjes | Baza Teknike: Multistage arrangement of permanent and electro magnets across main conveyors | Përfitimi Operacional: E vazhdueshme, automated recovery of ferrous scrap directly within the crushing circuit without separate handling | Ndikimi i ROI: Direct revenue generation from recovered metal; mbron thërrmuesit në rrjedhën e poshtme nga dëmtimi
Sistemi i rreshtimit rezistent ndaj gërryerjes | Baza Teknike: Replaceable liners made from AR400/500 steel or ceramic composites in highwear zones | Përfitimi Operacional: Extends service intervals for hoppers, bie, and crusher cavities exposed to constant abrasive flow | Ndikimi i ROI: Ul koston e pjesëve të konsumit me një mesatare prej 25% and reduces maintenance labor hours
Grasimi i centralizuar & Sistemi Hidraulik | Baza Teknike: Automated lubrication points for bearings and centralized hydraulic power unit for adjustments | Përfitimi Operacional: Ensures critical components are lubricated under all conditions; allows safe remote adjustment of crusher settings for product size changes | Ndikimi i ROI: Increases bearing service life by up to 40%, parandalimi i dështimeve të kushtueshme
Vibration Damping Foundations | Baza Teknike: Engineered base frame with antivibration pads or custom concrete foundation plans provided | Përfitimi Operacional: Minimizes transmitted vibration to surrounding structures; ensures stable operation of sensitive screening equipment | Ndikimi i ROI: Reduces longterm structural maintenance costs and improves screening accuracy for better product quality
Kontroll i bazuar në PLC & Paneli i Monitorimit | Baza Teknike: Programmable Logic Controller with touchscreen HMI displaying amperage, temperatura, dhe metrikat e prodhimit | Përfitimi Operacional: Operators can monitor plant health from a central location; automated sequences prevent incorrect startup order which can cause blockages | Ndikimi i ROI: Enables oneperson operation; diagnostic data reduces meantimetorepair by an estimated 20%
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | This Slag Crusher Plant Solution | Avantazhi (% përmirësim) |
|||||
| Shkalla e rikuperimit metalik | ~8590% | >96% | +611% rendimenti i rritur |
| Veshin Part Life (fillore) | 80,000 120,000 ton | 150,000 200,000 ton | +60% extended service |
| Konsumi specifik i energjisë | Varies widely Optimized motorcrusher matching & efficient drive design Up to 15% kWh/ton më të ulët |
| Average Availability ~85% >92% +7% more uptime |
| Dust Emission Control Basic bag filters Multistage cyclone + bag filter system Exceeds local environmental standards |
5. SPECIFIKIMET TEKNIKE
Kapaciteti përpunues: I konfigurueshëm nga 50 TPH deri në fund 400 TPH.
Madhësia maksimale e furnizimit: Up to 1000mm x 1200mm slab material.
Gama përfundimtare e madhësisë së produktit: Adjustable between 05mm to 040mm.
Kërkesat për fuqi: Total installed power from 200kW to 800kW+ depending on configuration; standard supply at 380V/50Hz/3Phase (tensione të tjera të disponueshme).
Specifikimet kryesore të materialit:
Korniza kryesore & Hopper: Q345B Carbon Steel
HighWear Liners & Pllakat e nofullës：Mn18Cr2 / AR450 Steel
Rripa transportues：EP400/3 with high abrasionresistant covers
Dimensionet fizike (Konfigurimi tipik): Length ~4070m x Width ~1525m x Height ~1218m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dust emission concentration <20mg/Nm³.
6. Skenarët e APLIKIMIT
Integrated Steel Mill Slag Yard Challenge:
Problem specifik:
A major mill faced rising landfill costs for steel slag stockpiles exceeding ten years. The hardened slabs contained recoverable metal but were too dense for older equipment.
Zgjidhje:
Implementation of a turnkey China slag crusher plant featuring a primary hydraulic jaw crusher for slab breaking and two stages of magnetic separation.
Rezultatet:
Rezultatet e matshme:
The plant processes over 250 TPH of legacy stockpile material. Ferrous metal recovery generates over $1.2M USD annually in additional revenue. The consistent aggregate produced is sold to local road construction projects.
Copper Smelter Slag Processing Challenge:
Problem specifik:
A smelter needed to liberate entrapped copper granules from granulated slag before disposal. Existing hammer mills created excessive fines (10mm) that were difficult to separate via gravity methods.
Zgjidhje:
Installation of a specialized China slag crusher plant using a multicavity impact crusher configured for controlled shattering rather than pulverizing.
Rezultatet:
Rezultatet e matshme:
Liberation efficiency improved by over X%. The resulting coarse granule concentrate achieved higher purity (>90%), significantly improving smelter return rates while reducing tailings volume by X%.
7. KONSIDERATA TREGTARE
Equipment pricing tiers are structured around capacity and automation level:
1. Niveli standard (100150 TPH): Includes core crushing circuit with basic magnetic separation and manual controls.
2.Niveli i performancës (200300 TPH): Adds secondary crushing stage，PLC automation，enhanced dust suppression，and comprehensive wear monitoring sensors.
3.Niveli Premium (300+ TPH): Fully automated system with remote monitoring capability，advanced metal detection，and spare parts package.
Karakteristikat opsionale：
• Mobile primary crushing module on tracks
• Additional nonferrous metal sorting（eddy current separator）
• Complete soundproofing enclosures
• Preengineered steel structure building
Paketat e Shërbimit：
• Vënia në punë & Operator Training（Standard）
• Annual Preventive Maintenance Contract（Recommended）
• Full Wear Parts Supply Agreement（for predictable costperton）
Opsionet e financimit：
Direct purchase，marrëveshjet e qiradhënies，and project financing solutions are available through partnered institutions，often tailored based on projected ROI from metal recovery.
8.FAQ
P：Can your China slag crusher plant integrate with our existing conveyors和screening system？
A：po。Engineering drawings can be provided early in the process。Our plants are designed as modular systems。Inlet和outlet points，as well as control signals，can be interfaced with your current infrastructure。
P：What is the expected operational impact on our maintenance team？
A：Your team will require training on new PLC controls和specialized wear part更换 procedures。The centralized lubrication和modular liner design aim to simplify routine tasks。Field data shows maintenance hours per ton processed typically decrease after the initial learning period。
P：How do you ensure consistent quality across different production batches？
A：We employ standardized design platforms和source key components（bearings，motorët，crusher castings）from certified Tier1 suppliers。Every plant undergoes fullload factory acceptance testing（FAT）with customerwitnessed performance verification before shipment。
P：What commercial terms are standard？
A：Standard terms are FOB Chinese port或CIF destination port。Payment commonly involves an advance payment against proforma invoice，a payment against shipping documents，and retention upon successful commissioning。
P：What does implementation typically involve on our site？
A：It requires prepared foundations（plans supplied），adequate utility connections（power，water），and crane access。Our scope includes supervision of mechanical erection，electrical connection指导,dhe vënien në punë。Total onsite time varies from X到Y weeks depending on scale。
P：How is tramp metal（e.g., bucket teeth）handled？
A：The primary jaw crushers in our configuration include hydraulic overload protection that allows uncrushable objects to pass without catastrophic failure。These are then removed manually at the first magnetic separation point。
P：What kind of output particle shape can be expected？
A：Using our recommended secondary cone crusher configuration produces more cubical product ideal for aggregate markets。An impact crusher secondary stage yields a slightly more fractured shape suitable as railway ballast。This choice depends on your target product specification
