Pajisjet për dërrmuesin e mineralit të artë në Kinë Fabrika OEM

China Gold Ore Crushing Equipment Oem Factory

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPEN A janë operacionet tuaja të përpunimit të arit të kufizuara nga madhësia jokonsistente e furnizimit, kostot e tepërta të konsumit të astarit, or unplanned downtime in the primary crushing stage? Inefficient initial size reduction directly impacts downstream milling efficiency, leading to higher energy consumption per ton and lost recovery opportunities. Merrni parasysh këto sfida të zakonshme: Kostot e larta të gërryerjes: The extreme…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A janë operacionet tuaja të përpunimit të arit të kufizuara nga madhësia e furnizimit jokonsistente, kostot e tepërta të konsumit të astarit, or unplanned downtime in the primary crushing stage? Inefficient initial size reduction directly impacts downstream milling efficiency, leading to higher energy consumption per ton and lost recovery opportunities. Merrni parasysh këto sfida të zakonshme:
Kostot e larta të gërryerjes: Fortësia ekstreme dhe natyra gërryese e xeheve të kuarcit i degradojnë me shpejtësi veshjet e grimcave, resulting in frequent maintenance shutdowns and high consumable parts expenditure.
Grykat e ngushta të xhiros: Inadequate primary crushing capacity creates a bottleneck, limiting mill feed and capping overall plant production potential.
Kohë joproduktive të paparashikueshme: Component failures in critical crusher assemblies lead to unscheduled stoppages, kushton mijëra në orë në kohën e humbur të përpunimit.
Shpërndarja e dobët e madhësisë së grimcave: Inconsistent output product size increases load on secondary crushers and grinding circuits, reducing their operational efficiency and increasing power costs.

Is your primary crushing circuit a reliable asset or a recurring cost center? The solution begins with specifying OEMengineered China Gold Ore Crushing Equipment designed for the specific demands of auriferous ore.

2. PËRMBLEDHJE E PRODUKTIT Pajisjet për dërrmuesin e mineralit të artë në Kinë Fabrika OEM

This product line encompasses heavyduty primary jaw crushers and gyratory crushers engineered as the first stage in hard rock gold ore comminution. These machines are built to accept runofmine (ROM) gold ore with maximum feed sizes up to 1200mm and reduce it to a manageable product for secondary crushing.

Rrjedha e punës operative:
1. Xeherori ROM i arit futet nëpërmjet kamionit hale ose ngarkuesit në ushqyesin vibrues grizzly të thërrmuesit (VGFF VGF).
2. The VGF removes fines and directs oversize material into the crushing chamber.
3. Një e fortë, oscillating jaw or mantle exerts immense compressive force, fracturing the ore against a stationary surface.
4. Crushed material discharges onto the main plant conveyor for transport to the next processing stage.
5. Hydraulic adjustment systems allow operators to modify the closedside setting (CSS) to finetune product size without downtime.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për grimcimin parësor të mineraleve të arit të fortë dhe gërryes (kuarci, sulfide), shkëmbin e mbeturinave të minierës, and construction aggregates in largescale mining and fixedplant operations.
Kufizimet: Nuk është projektuar për të lagur, xehe ngjitëse pa skalpim paraprak; requires a stable concrete foundation and significant installation planning.

3. TIPARET THEMELORE

Liners çeliku manganez HeavyDuty | Baza Teknike: Workhardening Hadfield steel composition | Përfitimi Operacional: Astartë zhvillojnë një shtresë sipërfaqësore të ngurtësuar gjatë funksionimit, extending service life in highly abrasive conditions by up to 40% krahasuar me lidhjet standarde. | Ndikimi i ROI: Reduces liner replacement frequency and associated labor costs, duke ulur drejtpërdrejt koston për materialet harxhuese.

Rregullimi hidraulik & Pastrimi | Baza Teknike: Cilindra hidraulikë të integruar për rregullimin e CSS dhe pastrimin e dhomës. | Përfitimi Operacional: Enables quick setting changes for product size control and safe, rapid clearing of tramp metal or blockages without manual intervention. | Ndikimi i ROI: Minimizes downtime for routine adjustments and clears stalls in minutes versus hours, maksimizimi i disponueshmërisë së bimëve.

Kushinetat sferike me rul & Vulat e Labirintit | Baza Teknike: Oversized bearings with multistage sealing systems. | Përfitimi Operacional: Handles high radial and axial loads with superior heat dissipation; seals effectively exclude dust and contaminants from bearing housing. | Ndikimi i ROI: Zgjat jetëgjatësinë e shërbimit të kushinetave në mënyrë të konsiderueshme, preventing catastrophic bearing failure—a leading cause of extended unplanned downtime.

Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Computermodeled nip angle and stroke profile based on gold ore characteristics. | Përfitimi Operacional: Promotes interparticle crushing for improved reduction ratios and generates a more consistent product curve with fewer slabby or flaky pieces. | Ndikimi i ROI: Improves overall circuit efficiency by providing optimal feed for secondary/tertiary stages, reducing cycling load.

Dizajni i kornizës modulare | Baza Teknike: Fabricated steel sections bolted together under stressfree conditions. | Përfitimi Operacional: Simplifies transportation to remote sites, allows for easier replacement of individual frame sections if damaged, and facilitates future relocation. | Ndikimi i ROI: Lowers logistical costs for greenfield projects and reduces longterm maintenance complexity.

Ndërfaqja e automatizimit të bazuar në PLC | Baza Teknike: Crusher metrics integrated with plant Distributed Control System (DCS). | Përfitimi Operacional: Allows remote monitoring of power draw, CSS, presioni, temperatura; enables automated load regulation and fault diagnostics. | Ndikimi i ROI: Enables proactive maintenance scheduling based on actual operating data, optimizing personnel deployment.

4. PËRPARËSITË KONKURRETARE

| Metrikë e performancës | Standardi standard i industrisë | Our China Gold Ore Crushing Equipment Solution | Avantazhi i dokumentuar |
| : | : | : | : |
| Liner Life (Ore gërryese) | Based on standard manganese steel composition.| Utilizes proprietary alloy & hardening process.| +3040% extended wear life |
| Disponueshmëria operacionale (I planifikuar)| 9294% typical availability.| Design focus on serviceability & robust components.| Objektivat >96% disponueshmëria |
| Efikasiteti i energjisë (kWh/ton)|| Optimized kinematics reduce noload power consumption.| Deri në 8% improvement in specific energy consumption |
| Koha e pastrimit të metaleve në tramp| Manual clearing can take 24 orë.| Hydraulic clearing system actuated from control room.| Clearance in <15 minuta |

5. SPECIFIKIMET TEKNIKE

Gama e modelit: JC120 – JC180 Series (nofulla); GC426 – GC547 Series (Gyratory)
Hapja e furnizimit: 900mm x 1200mm up to 1500mm x 1800mm (nofulla); 1065mm up to 1370mm (Gyratory)
Madhësia maksimale e furnizimit: Deri në 1200 mm
Gama e Kapacitetit: 500 - 2,500 ton në orë (në varësi të modelit & ore characteristics)
Kërkesa për fuqi: 110kW – 450kW electric motor drive
Struktura e kornizës kryesore: Welded steel plate with reinforced stress points; corrosionprotected primer & paint system.
Specifikimet kryesore të materialit: Main shaft – forged alloy steel; Jaw plates/Mantles – premium modified manganese steel; Cheek plates – AR400 abrasionresistant steel.
Gama e temperaturës së funksionimit: 20°C to +45°C ambient with appropriate lubricants.
Dimensionet & Pesha: Ndryshon sipas modelit; largest gyratory models may exceed 150 ton peshë totale.

6. Skenarët e APLIKIMIT

West African Hard Rock Gold Mine | Sfida: Extremely abrasive quartzite ore was causing jaw crusher liner changes every 6 weeks at significant cost and downtime (~ 24 orë për ndryshim). Secondary circuit was often starved due to primary throughput limitations.| Zgjidhje: Replacement with a JC160 HeavyDuty Jaw Crusher featuring optimized chamber geometry and proprietary liner alloy.| Rezultatet: Jeta e linjës zgjatet në një mesatare prej 9 javë (+50%). Throughput increased by ~18% due to higher reduction ratio in single pass. Annual savings exceeded $200k in parts/labor/downtime avoidance.

Chinese Polymetallic Sulphide Operation | Sfida: Frequent blockages from occasional tramp metal delayed feed by several hours per incident; manual clearing posed safety risks.| Zgjidhje: Installation of a GC426 Gyratory Crusher equipped with full hydraulic adjustment and automatic clearing cycle.| Rezultatet: Koha e pastrimit të bllokimit është zvogëluar nga mesatarja 3 orë e më poshtë 20 minutes via remote operation from the control room. Improved site safety protocol compliance.

7. KONSIDERATA TREGTARE

Our China Gold Ore Crushing Equipment is offered through a tiered commercial structure:
Niveli i pajisjeve bazë: Includes core crusher assembly with standard motor drives,VGF optional.
Niveli i përmirësuar i performancës: Base equipment plus automation package (lubrication monitoring), komplet i pjesëve të këmbimit (astar,filtra),and upgraded guarding.
Niveli i plotë i integrimit të bimëve: Turnkey package including structural supports,feed hopper design,integrimi i shtypjes së pluhurit,dhe mbikëqyrjen e vënies në punë.

Karakteristikat opsionale përfshijnë sensorë të avancuar të monitorimit të gjendjes,custom skidmounted designs,and special wear packages for ultrahigh abrasion ores.We offer comprehensive service agreements covering scheduled inspections,mbështetje parashikuese e mirëmbajtjes,and guaranteed parts supply.Financing options include capital purchase,marrëveshjet e drejtpërdrejta të qiradhënies,and longterm operational expenditurebased contracts structured over the equipment's lifecycle.

8.FAQ Pajisjet për dërrmuesin e mineralit të artë në Kinë Fabrika OEM

1.P:Çfarë niveli të përgatitjes së themelit kërkohet?
A:A substantial mass concrete foundation designed by our engineering team is mandatory.Field installation supervision is strongly recommended as part of our technical services package

2.Q.Are your crushers compatible with existing secondary/tertiary circuits?
A.Detailed analysis of your target product PSD is required.We provide full particle size distribution modeling based on your ore test data ensure compatibility

3.Q.What is the lead time on critical wear parts like mantles/jaw dies?
A.As an OEM factory we maintain strategic stock levels for all major components.Typical delivery times range from immediate dispatch exstock upto six weeks depending on specification

4.Q.A ofroni garanci për performancën?
A.We provide mechanical performance warranties alongwith guaranteed minimum throughput capacity based upon agreedupon feed material specifications provided by client

5.Q.How does your pricing compare against Western brands?
A.We offer significant capital cost advantages while maintaining comparable specifications.Servicelife operating costs are competitive as demonstrated by field data focusing total costofownership rather than initial price alone

6.Q.Can you assist with installation commissioning?
A.Comprehensive installation manuals drawings are provided alongwith optional onsite technical advisor support during erection startup phases available at fixed daily rate

7.Q.What training do you provide operators maintenance staff?
A.Included documentation covers operation maintenance procedures Optional structured training programs conducted either at our facility or onsite available covering safety inspection troubleshooting tasks

Etiketat: Pajisjet për dërrmuesin e mineralit të artë në Kinë Fabrika OEM