Certified Stone Crusher Machine Shipping

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are unplanned maintenance shutdowns and inconsistent final product quality eroding your aggregate production margins? Menaxhimi i një stacioni primar dërrmues paraqet sfida të dallueshme që ndikojnë drejtpërdrejt në linjën tuaj përfundimtare. Pengesat e zakonshme operacionale përfshijnë: Koha e tepërt joproduktive për ndryshimet e linjës: Modelet tradicionale kërkojnë një kohë të gjatë, laborintensive processes to access and replace worn manganese, halting your…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are unplanned maintenance shutdowns and inconsistent final product quality eroding your aggregate production margins? Menaxhimi i një stacioni primar dërrmues paraqet sfida të dallueshme që ndikojnë drejtpërdrejt në linjën tuaj përfundimtare. Pengesat e zakonshme operacionale përfshijnë:

Koha e tepërt joproduktive për ndryshimet e linjës: Modelet tradicionale kërkojnë një kohë të gjatë, laborintensive processes to access and replace worn manganese, halting your entire feed line for 812 hours or more.
Uncontrolled Feed and Bridging: Inconsistent feed from haul trucks or surge piles leads to uneven chamber loading, duke shkaktuar konsum të parakohshëm, potential damage from tramp metal, and costly bridging incidents.
Forma e dobët e produktit & High Fines Generation: An improperly configured chamber or worn liners produces an excess of flaky material and fines, duke ulur rendimentin e vlerave, spec aggregate and increasing waste.
Operacional i lartë & Shpenzimet e Mirëmbajtjes: Rising expenses for energy consumption, liner replacement labor, and component repairs directly compress profit margins on every ton processed.

How can you achieve higher throughput with greater reliability while controlling the total cost of ownership for your primary crushing stage? The solution lies in selecting a certified stone crusher machine engineered to address these specific industrial pain points.

2. PËRMBLEDHJE E PRODUKTIT

This certified stone crusher machine is a heavyduty, primary jaw crusher engineered for the first stage of size reduction in quarrying, minierave, dhe operacionet e riciklimit të prishjes. Është projektuar për të pranuar materiale të mëdha ushqimore (deri në 85% of the gape dimension) and reduce it to a consistent discharge product for further processing.

Rrjedha e punës operative:
1. Marrja e ushqimit: Large dump trucks deposit runofquarry rock into a vibratory grizzly feeder, which removes subfines and directs sized material into the crusher’s inlet.
2. Thërrmimi Kompresiv: The robust jaw assembly utilizes a steep nip angle and aggressive stroke to apply compressive force against a stationary jaw plate, duke thyer shkëmbin.
3. Shkarkimi & Pastrimi: Crushed material exits through an adjustable gap at the bottom (vendosje në anën e mbyllur), with a hydraulic toggle system providing rapid clearing of blockages without stopping production.

Fusha e Aplikimit:
Thërrmimi parësor i granitit, bazalt, gur gëlqeror, dhe agregate të tjerë gërryes.
Processing of reinforced concrete and construction debris in recycling plants.
Mining operations requiring robust size reduction of ore.

Kufizimet kryesore:
Nuk është projektuar për formësimin e produktit përfundimtar; output requires secondary/tertiary crushing for most spec aggregates.
Kërkon një stabile, reinforced concrete foundation and appropriate feeding equipment.
Optimal performance is dependent on correct sizing relative to feed material characteristics and required throughput. Certified Stone Crusher Machine Shipping

3. TIPARET THEMELORE Certified Stone Crusher Machine Shipping

Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat e ndërrimit mekanik | Përfitimi Operacional: Enables remote adjustment of the closedside setting (CSS) for product size control and provides automatic overload protection by releasing under uncrushable pressure | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndryshimet e madhësisë deri në 70% and prevents major component damage from tramp metal.

Quarry Duty Jaws & Heavier Frame | Baza Teknike: Fabricated steel frame with reinforced ribbing; jaws use highstrength steel backing plates bonded to premium manganese liners | Përfitimi Operacional: Withstands continuous highimpact loads and abrasive wear, extending service life under severe duty cycles | Ndikimi i ROI: Të dhënat në terren tregojnë përmirësime të jetës së astarit të 1525%, reducing part consumption frequency and associated labor costs.

Fixed Feed Hopper with Integrated Grizzly | Baza Teknike: Onepiece hopper design with bolton liner sections and optional independent prescreen | Përfitimi Operacional: Minimizes setup time, prevents spillage at the feed point, and allows for preliminary fines removal to boost effective capacity | Ndikimi i ROI: Improves overall plant efficiency by ensuring consistent crusher feed and protecting the chamber from unnecessary abrasion.

Ndërfaqja e automatizimit të bazuar në PLC | Baza Teknike: Integrationready control system monitoring main shaft speed, presioni hidraulik, temperatura mbajtëse, dhe tërheqja e fuqisë | Përfitimi Operacional: Provides operators with realtime performance data and enables automated start/stop sequences tied to downstream processes | Ndikimi i ROI: Facilitates predictive maintenance scheduling optimizes energy use per ton crushed reduces risk of catastrophic failure.

Ngasja direkte nëpërmjet VBelts & Motori TEFC | Baza Teknike: Hightorque motor connected via multiple Vbelts to a heavyduty flywheel ensuring consistent kinetic energy transfer | Përfitimi Operacional: Simple reliable power transmission with inherent shock absorption; Ftohje me ventilator plotësisht të mbyllur (TEFC) motor resists dust ingress common in quarry environments operational benefit protects critical electrical components from particulate contamination reducing motor failures roi impact lowers longterm electrical maintenance costs versus exposed motor designs industry testing demonstrates higher operational availability in dusty conditions

4. PËRPARËSITË KONKURRETARE

| Metrikë e performancës | Standardi i Industrisë | Certified Stone Crusher Machine Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e ndërprerjes së ndryshimit të linjës | Mechanical shim adjustment; 812 hour process average. Hydraulic wedge or toggle system; 24 hour process average. Deri në 70% më shpejt |
| Konsistenca e xhiros (Tons/hr) Variability due to manual CSS adjustment wear compensation +/ 1015%. PLCmonitored hydraulic CSS maintains target setting within +/ 3%. Deri në 12% more consistent yield |
| Konsumi i Energjisë (kWh/ton) Fixed speed drive regardless of load fluctuations Optional variable frequency drive (VFD) matches power draw to actual feed load Up to 20% reduction under partial load conditions |
| Frame Structural Integrity Stress concentration at traditional bolt points Finite Element Analysis (FEA) optimized frame with uniform stress distribution Field data indicates extended fatigue life reducing longterm structural repair costs |

5. SPECIFIKIMET TEKNIKE

Emërtimi i modelit: JC5460
Hapja e furnizimit: 1400mm x 1100 mm (55" x 44")
Madhësia maksimale e furnizimit: ~1200mm (47")
Gama e cilësimeve anësore të mbyllura: 150mm 300 mm (6" 12")
Gama e Kapacitetit: 450 850 MTPH dependent on material type feed gradation
Kërkesa e fuqisë së makinës: ~ 250 kW (~350 HP) TEFC electric motor standard
Pesha totale (Vetëm polic): ~78 metric tons
Specifikimet kryesore të materialit: Body frame ASTM A36 steel; Shaft EN24 forged steel; Cheek plates AR400 abrasion resistant steel
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C (4°F deri +122 °F)

6. Skenarët e APLIKIMIT

Granite Quarry Primary Crushing Challenge achieving required railway ballast product fraction while minimizing fines waste due to inconsistent jaw wear Solution installation of certified stone crusher machine with hydraulic toggle system allowing weekly CSS adjustments without downtime Results CSS maintained within tight tolerance producing +18% yield of premium ballast material; quarterly liner change downtime reduced by an average of six hours per event

Urban Construction Recycling Plant Challenge processing highly variable reinforced concrete demolition debris containing rebar causing frequent jams in older jaw crushers Solution deployment of certified stone crusher featuring overload protection hydraulics automatic rebar release mechanism Results uncrushable material passes without shutdown eliminating an estimated three days per year of stallrelated downtime plant availability increased significantly

7. KONSIDERATA TREGTARE

Equipment pricing is structured according to configuration level:
1. Base Machine Tier includes core crusher assembly motor drives guards basic lubrication system
2 Production Ready Tier adds integrated motor starter hydraulic power unit PLC control panel preinstalled instrumentation
3 Turnkey Skid Tier features full unit mounted on structural steel skid including feeders conveyors walkways prewired simplified installation

Karakteristikat opsionale:
Onboard dust suppression spray system automatic lubrication system VFD for soft start energy management extended wear part packages specific alloy liners

Paketat e Shërbimit:
Proactive maintenance plans are available covering scheduled inspections parts kits priority technical support Extended warranties can be negotiated based on application analysis

Opsionet e financimit:
Commercial buyers can access equipment financing through partner institutions offering flexible leasetoown structures or term loans typically structured over three seven years based on credit profile

8. FAQ

What upstream feeding equipment is required?
A vibratory grizzly feeder sized matched capacity is strongly recommended ensure optimal continuous chokefed operation maximize liner life production output

Can this crusher handle wet sticky material?
While capable performance will be reduced materials high clay moisture content increase risk chamber packing recommend evaluating application specific conditions may necessitate prescreening washing station

Cila është disponueshmëria e pritshme operacionale?
When paired with proper preventive maintenance program including regular lubrication bearing inspections field data indicates operational availability exceeding based on twoshift fiveday operation excluding planned maintenance windows

A janë të disponueshme pjesët e veshjes?
Yes all critical wear parts jaw plates cheek plates are stocked regional distribution centers ensure fast delivery minimize waiting time urgent replacements

Cilat kërkesa për themelin janë të nevojshme?
Detailed civil engineering drawings are provided specifying reinforced concrete foundation mass dimensions anchor bolt locations must be prepared by qualified contractor ensure stability dynamic loads