Certified Crushing And Screening Equipment Fabricator
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove të mirëmbajtjes dhe ndërprerja e paplanifikuar po gërryen marzhet e përgjithshme të prodhimit? Madhësia e ushqimit jokonsistente, materiale gërryese, and the relentless demand for higher throughput create a cascade of operational challenges for plant managers. Këto çështje ndikojnë drejtpërdrejt në fundin tuaj: zëvendësimi i pjesëve të konsumit të tepërt, costly hourly labor for adjustments, and production shortfalls that delay project timelines and contract fulfillment.
Are you currently managing:
Premature Wear Failure: A jeni duke zëvendësuar astar, mantelet, or jaws more frequently than the OEM projected lifespan, leading to high consumable costs and frequent stoppages?
Grykat e ngushta të xhiros: Is your current crushing circuit unable to process peak feed volumes or handle varying material hardness without causing downstream delays?
Mospërputhja e cilësisë së produktit: Are you facing challenges in maintaining a consistent product gradation, leading to rejected loads or the need for reprocessing?
Kompleksitet i lartë operativ: Does your equipment require constant manual monitoring and adjustment to maintain performance, tying up skilled labor?
A robust primary crushing station is the foundation of any efficient operation. The right jaw crusher must not only withstand punishment but also optimize the entire flow of material to your secondary and tertiary circuits.
2. PËRMBLEDHJE E PRODUKTIT: THËRSËS NOFULLA E RËNDË
This product is a stationary heavyduty jaw crusher engineered for primary crushing applications in quarrying, minierave, dhe riciklimin e ndërtimeve në shkallë të gjerë. Është projektuar për të pranuar materiale të mëdha ushqimore (deri në 1200 mm) and reduce it to a consistent, manageable size for subsequent processing stages.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large shot rock or runofquarry material is loaded into the vibratory grizzly feeder, which bypasses subsize material and directs only oversize to the crusher.
2. Veprimi dërrmues: Material enters the aggressive crushing chamber where a steep nip angle and high inertia elliptical jaw motion apply compressive force to break rock.
3. Shkarkimi & Pastrimi: Materiali i grimcuar del përmes një vendosjeje anësore të mbyllur të rregullueshme hidraulike (CSS), ensuring precise control over final product size. An automatic toggle tensioning and clearing system protects the unit from tramp metal.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për hard rock (granit, bazalt), xeherore abrazive, dhe mbeturinat e rrënimit të betonit të armuar. Serves as the primary reduction unit in fixed plant configurations.
Kufizimet: Nuk është projektuar për të lagur, materiale ngjitëse pa skalpim paraprak. Requires a stable concrete foundation and significant upfront capital investment compared to mobile units.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Këndi agresiv i thithjes | Baza Teknike: Kinematic geometry of moving jaw | Përfitimi Operacional: Rritja e kapacitetit për goditje dhe zvogëlimi i urës; draws material into the crushing zone effectively | Ndikimi i ROI: Higher throughput with same footprint reduces costperton; fewer operator interventions for clearing
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat tradicionale të ndërrimit mekanik | Përfitimi Operacional: Enables remote adjustment of CSS for product sizing and provides automatic uncrushable release in seconds | Ndikimi i ROI: Eliminon rregullimet manuale të shiritit, saving hours of downtime; prevents major damage from tramp metal
Kornizë çeliku e fabrikuar HeavyDuty | Baza Teknike: Konstruksion i pllakave të çelikut të liruara nga stresi me analizë të elementeve të fundme (FEA) optimizimi | Përfitimi Operacional: Provides exceptional structural integrity under high cyclic loads, minimizimi i lodhjes së kornizës dhe çështjeve të shtrirjes | Ndikimi i ROI: Extends operational life of core structure beyond 20+ vite në kushte normale
Sistemi i mbajtjes së nofullës WedgeLock | Baza Teknike: Pykat e kyçura mekanikisht sigurojnë pllaka nofullash pa rrëshirë mbështetëse | Përfitimi Operacional: Allows fast, safe die changes with standard tools; eliminates hazardous resin heating/pouring | Ndikimi i ROI: Redukton kohën e ndërrimit të astarit deri në 50%, rritja e disponueshmërisë së impiantit
Baza motorike e integruar & Roje rripi | Baza Teknike: Unified baseplate design incorporating crusher, motor me makinë, dhe duaj | Përfitimi Operacional: Ensures permanent Vbelt alignment; zvogëlon transmetimin e dridhjeve; enhances overall site safety | Ndikimi i ROI: Prolongs belt life by up to 30% dhe redukton kontrollet e mirëmbajtjes
Pika e centralizuar e grasimit | Baza Teknike: Labyrinth seal protection fed from a singlepoint manifold | Përfitimi Operacional: Allows complete bearing lubrication in under 10 minutes from ground level during routine stops | Ndikimi i ROI: Standardizes preventive maintenance, ensuring bearing longevity and preventing costly failures
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Kjo Zgjidhje Polic Nofulla | Avantazhi (% përmirësim) |
| : | : | : | : |
| Koha e ndërrimit të linjës (Nofulla vdes) | 1216 orë (mechanical shims/resin) | 68 orë (hydraulic wedge system) | 50% më shpejt |
| Kostoja totale e pronësisë (5vlerësimi i vitit) Based on Wear Parts & Koha e ndërprerjes| Baza bazë (100%)| e vlerësuar 1525% reduktim| Deri në 25% më të ulëta |
| Kapaciteti i xhiros (Granit i fortë) at Same CSS| Baza bazë (100%)| +1015% due to chamber geometry & kinematikë| Deri në 15% më të larta |
| Bearing Life Expectancy Under Peak Load| ~12,000 hours with optimal greasing| ~16,000 hours with forcedfeed lubrication & shtrirjes| ~ 33% më gjatë |
5. SPECIFIKIMET TEKNIKE
Emërtimi i modelit: JC1208HD
Hapja e furnizimit: 1200mm x 800 mm
Madhësia maksimale e furnizimit: 1000mm gungë
Gama e rekomanduar e cilësimeve anësore të mbyllura: 150mm 250 mm
Gama e Kapacitetit (Ndryshon sipas materialit): 450 750 MTPH
Kërkesa e fuqisë së makinës: 150 kW (200 HP) motor elektrik
Pesha e thërrmuesit (duke përjashtuar motorin & bazë): Përafërsisht 48,000 kg
Specifikimet kryesore të materialit: Korniza kryesore - çeliku ASTM A36; Jaw dies – AR400 manganese steel; Shaft – forged alloy steel EN24.
Dimensionet fizike (L x P x H): ~4.2m x 3.8m x 3.5m
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: An existing quarry needed to increase primary circuit output by over 30% without expanding its primary crusher footprint or foundation.
Solution Implementation of our JC1208HD jaw crusher with its deepchamber design replaced an older model of similar physical size.
Results Throughput increased by an average of 35%. The hydraulic toggle system allowed quick daily CSS checks without stopping production entirely.
Ndërtim Urban & Demolition Recycling Hub
Challenge Processing heavily reinforced concrete foundations produced excessive tramp metal incidents causing weekly shutdowns on their previous crusher.
Solution A JC1208HD was installed with its automatic hydraulic release system set at a conservative pressure threshold.
Results The system activated seven times in the first month releasing rebar bundles each event resulted in less than two minutes of downtime compared to previous halfday repairs No major component damage was sustained
7 KONSIDERATA TREGTARE
Equipment pricing is structured into three standard tiers based on configuration:
1. Base Unit Tier Includes crusher fabricated base motor sheaves vbelts guards Standard manganese jaw dies are quoted separately as wear parts
2 Premium Package Tier Base unit plus automated grease system hydraulic power pack for toggle adjustment spare part starter kit Discounted wear parts contract available
3 Turnkey Skid Tier Crusher preassembled on a heavyduty transportable skid including feeder scalping screen walkways access platforms Requires site connection only Financing Options Capital lease operating lease or loan structures can be arranged through partners Typical terms range from months Service Packages Annual inspection packages extended warranty on major components guaranteed wear part performance rates are offered Optional Features Dust suppression spray systems special alloy liners remote monitoring telematics package
8 FAQ
What power supply is required for this jaw crusher? The unit requires a kV AC supply suitable for a kW motor Variable frequency drives can be accommodated but must be specified at order
Can this crusher handle slag or other abrasive materials? Yes but we recommend specifying our Xtralloy premium manganese liners which field data shows can improve wear life by over in highly abrasive applications compared to standard manganese
What is the lead time from order to shipment? For standard configurations lead time is typically weeks Custom configurations may require additional engineering time
A ofroni mbikëqyrje instalimi? Yes we offer technical commissioning support This service includes foundation drawing verification initial startup supervision operator training documentation handover
Are your machines compatible with existing conveyor systems? Our engineering team can review your existing discharge height conveyor specifications We provide detailed interface drawings as part of our predelivery documentation
