Certified Crushing And Screening Equipment Datasheet

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Për menaxherët dhe kontraktorët e impianteve, maintaining consistent output with primary crushing equipment is often hampered by persistent challenges. These include premature wear on manganese steel components leading to frequent liner changes, unplanned stoppages due to tramp metal or uncrushable…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët dhe kontraktorët e impianteve, maintaining consistent output with primary crushing equipment is often hampered by persistent challenges. These include premature wear on manganese steel components leading to frequent liner changes, unplanned stoppages due to tramp metal or uncrushable material, and inefficient size reduction that bottlenecks downstream processes. Kostot janë të matshme: every hour of unscheduled maintenance can result in thousands in lost production and labor. Për më tepër, inconsistent feed size from the primary stage increases wear on secondary crushers and screens, compounding your total cost of ownership. Are you seeking a solution that delivers not just raw power, but intelligent reliability? What if your primary crushing station could improve availability while reducing perton operating costs? The answer lies in selecting engineered equipment designed for these specific demands.

2. PËRMBLEDHJE E PRODUKTIT Certified Crushing And Screening Equipment Datasheet

This datasheet details the CSeries HeavyDuty Primary Jaw Crusher, a cornerstone machine for highcapacity primary crushing in quarrying, minierave, dhe prodhimi agregat në shkallë të gjerë. Engineered for the first reduction of blasted rock and oversized feed material, its operational workflow is defined by reliability: 1) Large feed opening accepts runofmine or shot rock directly from haul trucks. 2) Një e fortë, fixed jaw die and an aggressive elliptical motion moving jaw create high crushing force at the nip angle. 3) Material is progressively crushed as it moves down the chamber until it reaches the desired discharge setting. 4) Crushed material exits at the bottom, ready for transport to secondary screening or crushing circuits.

Fusha e aplikimit përfshin përpunimin e lëndëve gërryese të forta si graniti, bazalt, dhe kurth shkëmb, as well as recycled concrete and asphalt. Kufizimet kryesore përfshijnë madhësinë e furnizimit; exceeding the maximum recommended feed top size can cause damage and is not advised. This machine is designed as a stationary or semimobile primary unit and is not suitable as a portable or secondary/tertiary crusher without significant circuit redesign.

3. TIPARET THEMELORE

Dizajni i kornizës modulare | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Eliminates stress concentrations that lead to frame fatigue cracks, ensuring structural integrity under peak loads | Ndikimi i ROI: Jeta e zgjatur e shërbimit redukton ciklet e zëvendësimit të kapitalit; të dhënat në terren tregojnë a 40% improvement in frame longevity over nonmodular designs.

NonWelded Quenched & Tempered Frame | Baza Teknike: Highstrength alloy steel sections bolted together | Përfitimi Operacional: Ofron rezistencë superiore ndaj lodhjes kundrejt kornizave të salduara; allows for easier transportation and site assembly | Ndikimi i ROI: Minimizon rrezikun e dështimit katastrofik të kornizës; reduces logistics costs for remote site installations.

ST Chamber Geometry | Baza Teknike: Këndi i optimizuar i thithjes dhe profili i zgavrës dërrmuese | Përfitimi Operacional: Rrit kapacitetin deri në 10% versus previous models while maintaining same footprint; promotes better material flow and reduces choking | Ndikimi i ROI: Higher throughput directly increases revenue potential without requiring a larger machine investment.

Baza motorike e integruar & Roje rripi | Baza Teknike: Unified casting that aligns crusher, motor sheaves, dhe rojet | Përfitimi Operacional: Thjeshtëson instalimin, ensures perfect Vbelt alignment to reduce wear, and enhances operator safety with integral guarding | Ndikimi i ROI: Zvogëlon kohën e instalimit përafërsisht 15 orë; improves drivetrain efficiency for lower power consumption.

Certified Crushing And Screening Equipment Datasheet

DualActing Hydraulic Toggle System | Baza Teknike: Cilindrat hidraulikë zëvendësojnë pllakat tradicionale të ndërrimit mekanik | Përfitimi Operacional: Enables safe adjustment of the closedside setting (CSS) under load and provides automatic tramp iron release to protect internal components | Ndikimi i ROI: Cuts CSS adjustment time by over 70%; prevents costly damage from uncrushables, protecting major components like the pitman and bearings.

Profili MX Jaw Die | Baza Teknike: Computermodeled die geometry based on cavity dynamics | Përfitimi Operacional: Generates a more consistent product shape with fewer elongated particles; increases usable liner life through even wear distribution | Ndikimi i ROI: Redukton frekuencën e ndryshimit të astarit; improves product quality for highervalue end products like chip seal aggregates.

Pika e centralizuar e grasimit | Baza Teknike: Singlepoint lube distribution manifold | Përfitimi Operacional: Allows all major bearing points to be serviced from one safe, accessible location during routine maintenance stops | Ndikimi i ROI: Standardizes lubrication procedure, reduces service time by an average of 30 minuta për turn, and ensures critical bearings are never missed.

4. PËRPARËSITË KONKURRETARE

| Metrikë e performancës | Standardi i Industrisë | CSeries Primary Jaw Crusher Solution | Avantazhi (% përmirësim) |
|||||
| Disponueshmëria mekanike | 9092% | 9496% | +45% |
| Liner Life (Shkëmb gërryes) | 120,000 150,000 ton | 180,000 220,000 ton | +4050% |
| Koha e rregullimit të CSS | 46 orë (mekanike) | 11.5 orë (hidraulike) | 70% |
| Power Consumption per ton Baseline Reduced by ~8% 8% fitimi i efikasitetit |
| Installed VBelt Life 12 muaj 1824 muaj +50100% |

5. SPECIFIKIMET TEKNIKE

Gama e modelit: C120 through C160
Hapja e furnizimit: Nga 800mm x 510mm (32"x 20") to 1200mm x 830mm (47” x 33”)
Madhësia maksimale e furnizimit: Up to 1020mm (40”)
Cilësimet anësore të mbyllura (CSS) Gama: 75mm 250mm (3” 10”) në varësi të modelit
Gama e Kapacitetit: Deri në 990 tonë metrikë në orë (MTPH), në varësi të materialit ushqimor dhe CSS.
Kërkesa për fuqi: Electric motor from 90 kW në 200 kW.
Pesha e thërrmuesit: Nga afërsisht 23 ,000 kg të 45 ,000 kg.
Materiali i kornizës: Forca e lartë e shuar & tempered steel.
Nofulla vdes: Premium manganese steel with optional MX profile.
Gama e temperaturës së funksionimit: 30°C deri +45 °C (22°F deri +113 °F) me lubrifikantë standardë.
Pluhuri & Zbutja e zhurmës: Prepared for integration with water spray systems and acoustic enclosures as optional packages.

6. Skenarët e APLIKIMIT

Granite Quarry Primary Reduction Challenge:

Specific problem was excessive downtime for manganese jaw die replacement every 110 ,000 tons due to highly abrasive stone.
Zgjidhje:
Implementation of a C150 jaw crusher equipped with MXprofile jaw dies.
Rezultatet:
Achieved an average liner life of 205 ,000 tons between changes. This extended cycle reduced annual planned downtime by 120 orë
and lowered liner cost per ton by 35%

LargeScale Recycled Concrete & Asphalt Plant Challenge:

Unpredictable feed containing rebar tramp metal caused regular damage events in the existing primary crusher.
Zgjidhje:
Deployment of a C130 jaw crusher with the dualacting hydraulic toggle system for automatic uncrushable release.
Rezultatet:
The system successfully ejected over 50 tramp metal events in the first year with zero mechanical damage
Availability increased from 88%
te 95%
significantly improving plant throughput predictability

7. KONSIDERATA TREGTARE

Pricing for CSeries Primary Jaw Crushers is tiered based on model size (C120/C130/C150/C160), with standard configurations including the crusher,disqet motorike,and basic guarding.Optional features that impact cost include:

Sistemi i rregullimit të automatizuar të cilësimeve
Wear line monitoring sensors
Specialized wear packages for ultraabrasive applications
Skidmounted or modular assembly designs

Service packages are available in three tiers:Bronze preventive maintenance plansSilver partsandlabor coverageand Gold fullservice agreements including liner changes.Financing options encompass capital leaseoperating leaseand rentaltoown structures tailored to project cash flow requirementswith terms typically ranging from 24
te 84 muaj

8. FAQ

What is required for foundation design?
Detailed foundation drawings specifying bolt loadsdynamic forcesand concrete volume are provided with each machineOur engineering team can review customersubmitted foundation plans upon request

Can this crusher process wet or sticky material?
While capableperformance is optimized for drytomoderately moist feedHighly claybound or wet material may reduce capacityWe recommend consultation on feeder design or prescreening if this is a primary feedstock

Cila është koha tipike e dorëzimit?
For standard modelslead time ranges from 16
te 24 weeksfrom order placementExpedited manufacturing may be available

A janë të disponueshme pjesët e veshjes?
YesGlobal distribution centers stock critical wear parts like jaw diesbearingsand toggle componentsGuaranteed inventory programs ensure part availability

Does installation require specialist technicians?
While local contractors can perform installationwe strongly recommend supervised erection by our certified field service techniciansThis ensures optimal commissioningperformance validationand operator trainingtypically requiring 57 ditë pune