Tregtar i minierave të zhavorrit të rërës Ce Marked
H1: CEMarked Sand & Gravel Washing and Classification Plants: Engineered for Uninterrupted Production and Specification Compliance
1. HAPJE NGA PIKA E DIKIMIT
Managing a sand and gravel operation means contending with persistent challenges that directly erode profitability. Materiali ushqimor i paqëndrueshëm, stringent environmental regulations, and the relentless demand for higherquality aggregates create significant pressure. A po përballeni:
Product Specification Failures: Inconsistent silt content or improper particle size distribution leading to rejected loads, customer complaints, dhe ripërpunimi i kushtueshëm.
Uji i tepërt & Konsumi i Energjisë: Inefficient washing cycles and outdated pump systems that inflate operational costs and complicate water recycling efforts.
Kohë joproduktive me mirëmbajtje të lartë: Dështime të shpeshta të kushinetës, screen cloth replacements, and pump blockages in abrasive environments, causing unscheduled production halts.
Rreziqet e Pajtueshmërisë Mjedisore: Inability to effectively manage siltladen process water, risking permit violations and site closure.
Operacioni intensiv i punës: Reliance on manual adjustment and monitoring to maintain product grade, leading to variability and increased labor costs.
A CEmarked sand gravel washing plant is not just equipment; it is a controlled processing system designed to systematically address these issues.
2. PËRMBLEDHJE E PRODUKTIT
A CEmarked sand gravel washing plant is an integrated material processing system designed to liberate, klasifikojnë, dewater, and clarify aggregates to meet precise commercial specifications. The CE marking signifies compliance with EU health, sigurinë, dhe direktivat mjedisore, ensuring a baseline of operational safety and environmental consideration.
Rrjedha e punës operative:
1. Feed & Pastrim: Raw feed is introduced into a log washer or scrubbing barrel to break down claybound aggregates and dissolve contaminants.
2. Klasifikimi i madhësisë: Material is screened via vibrating decks or hydrosizers to separate coarse gravel from sand fractions (p.sh., i trashë, konkrete, plaster sand).
3. Heqja e gjobave & Larje: Sand fractions are routed through cyclones or screw classifiers to remove silt and ultrafine particles while being cleansed of soluble salts.
4. Dewatering & Grumbullimi i rezervave: Washed sand is dewatered on fine material screens or in a dewatering tower to achieve a handleable, stackable product with optimal moisture content.
5. Menaxhimi i Ujit: Siltladen process water is sent to a clarifier or thickener for solids settlement, allowing clean water to be recirculated.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për depozitat aluviale, crushed rock quarries producing concrete/plaster sands, and construction/demolition waste recycling. Effective on materials with up to 30% silt/clay content.
Kufizimet: Not suitable for dry processing applications. Feed size is typically limited by the scrubber inlet (shpesh <150mm). Highly cemented or conglomerate materials may require primary crushing upstream.
3. TIPARET THEMELORE
Patented Cyclone Cluster | Baza Teknike: HighG force centrifugal separation | Përfitimi Operacional: Consistent removal of ultrafines (down to 63µm) regardless of feed rate fluctuation | Ndikimi i ROI: Guarantees product silt content compliance (<3%), eliminating load rejections.
Modular BridgeBox Construction | Baza Teknike: E para-inxhinieruar, bolted structural framework | Përfitimi Operacional: Reduced site installation time by up to 40% versus weldedsite builds | Ndikimi i ROI: Lower capital installation costs and faster commissioning for revenue generation.
Disku me frekuencë të ndryshueshme (VFD) Pump Control | Baza Teknike: Precise electric motor speed control for slurry pumps | Përfitimi Operacional: Operators match pump output exactly to feed rate; reduces cavitation and wear | Ndikimi i ROI: Të dhënat në terren tregojnë 2230% reduction in energy consumption versus fixedspeed pumps.
Sistemi i rreshtimit rezistent ndaj gërryerjes | Baza Teknike: Interchangeable urethane/ceramic liners in highwear zones (larëse, ciklonet) | Përfitimi Operacional: Liner life extended 3x over standard steel plates; quickchange design | Ndikimi i ROI: Lowers spare parts inventory cost and reduces downtime for liner replacement by over 50%.
Integrated Process Water Clarifier | Baza Teknike: Lamella plate settling technology with flocculant dosing system | Përfitimi Operacional: Rikuperohet >95% të ujit të procesit; prodhon kek filtri të grumbullueshëm për asgjësim të lehtë | Ndikimi i ROI: Drastically reduces freshwater intake costs and ensures continuous operation under strict environmental permits.
Sistemi i centralizuar i vajosjes së yndyrës | Baza Teknike: Automated delivery of lubricant to all critical bearings | Përfitimi Operacional: Ensures bearings in hardtoreach locations are serviced without operator intervention | Ndikimi i ROI: Testimi i industrisë tregon a 60% reduction in bearingrelated failures in abrasive wash plant environments.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Zgjidhja standarde e industrisë | CEMarked Sand Gravel Plant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Konsumi specifik i ujit (m³/ton) | 1.5 2.0 m³/tonne recirculated + ujë kozmetikë
|
| Konsistenca e produktit (Silt Content Variation) |
| Instalimi & Koha e komisionimit |
| Kostoja totale e pronësisë (5Periudha e vitit) |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: Modele nga 50 ton në orë (TPH) te 400+ Rrjedha e TPH.
Kërkesat për fuqi: Ngarkesa totale e lidhur nga 75 kW (for compact units) te 450 kW (for full wash plants with clarifiers), typically requiring a 400V / 50Furnizimi Hz.
Specifikimet e materialit: Struktura primare: S355JR çeliku. Komponentët e veshjeve të larta: AR400 steel plate or NiHard cast iron. Liners: Customformulated polyurethane or ceramic composite.
Dimensionet fizike (Shembull 150 Uzina TPH): Përafërsisht. gjatësia: 25m; gjerësia: 8m; lartësia: 7m (duke përjashtuar pleshtin e ushqimit). Pesha: ~ 45 ton.
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with appropriate lubrication specs. Dust encapsulation standard on conveyors; noise emissions below 85 dB(A) në stacionet e operatorit.
6. Skenarët e APLIKIMIT
Concrete Aggregate Producer Challenge Solution Results
Recycled Aggregates Facility Challenge Solution Results
7. KONSIDERATA TREGTARE
CEmarked sand gravel plants are offered in scalable configurations aligned with production needs:
Nivelet e çmimeve:
Basic Washing Unit: Includes scrubber screen combination unit
Standard Classification Plant: Incorporates log washer
Full Wash & Water Recycling Plant: Complete system with clarifier
Karakteristikat opsionale: Mobile wheelmounted chassis
Remote monitoring PLC package with data logging
Automatic flocculant dosing system
Additional dewatering screens for specialized sands
Paketat e Shërbimit:
1year comprehensive warranty including parts/labor
5year structural warranty
Annual inspection service contract
Opsionet e financimit:
Equipment leasing plans
Project financing solutions
8 FAQ
Q What upstream equipment is required?
A A CE marked plant requires pre sized feed material Typically this means pairing it with a primary crusher screen combination unit
Q How does the CE marking impact my site operations?
A The marking provides documented assurance that the equipment meets essential EU safety EMC machinery directives It simplifies insurance approvals demonstrates due diligence supports permit applications
Q What is the typical payback period?
A Based on client data replacing an inefficient legacy system payback periods range from months depending on local aggregate pricing reduced waste lower water costs
Q Can the plant be modified after installation?
A Yes The modular design allows for capacity upgrades addition of extra classification decks integration of new water treatment technologies as your business evolves
Q Do you provide operator training?
A Comprehensive training is included covering startup/shutdown procedures routine maintenance troubleshooting classification adjustment ensuring your team achieves optimal performance quickly
