Ce shënuar Jc5000 Polic nofulla Furnizuesi
1. HAPJE NGA PIKA E DIKIMIT
Are you managing primary crushing operations where inconsistent feed material and unplanned downtime are eroding your profitability? Sfidat e zakonshme me dërrmuesit konvencionalë të nofullës përfshijnë:
Kostot e tepërta të veshjes: Premature failure of jaw plates and side liners due to improper kinematics or substandard metallurgy, duke çuar në të shpeshta, zëvendësime të kushtueshme dhe ndërrime intensive.
Kohë joproduktive të paplanifikuara: Structural weaknesses or bearing failures under shock loads from uncrushable material, causing production halts that cascade through your entire processing line.
Produkt i paqëndrueshëm & Madhësia e produktit: Inability to maintain target CSS (Cilësimet anësore të mbyllura) under varying load conditions, resulting in offspec product and reduced efficiency for downstream equipment.
Kompleksitet i lartë operativ: Crushers that require frequent manual adjustment and lubrication, increasing operator workload and the potential for human error.
Si mund të arrini të besueshme, highvolume reduction of hard rock, konkrete, and demolition debris while controlling your total cost of ownership? The solution requires a machine engineered not just for performance, but for predictable operation and serviceability.
2. PËRMBLEDHJE E PRODUKTIT
The CE Marked JC5000 is a highcapacity, singletoggle jaw crusher engineered for stationary primary crushing applications. Its robust design is focused on processing the most demanding feed materials, duke përfshirë granitin, bazalt, dhe xeherore abrazive.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh ushqimor (deri në 1300 mm) dërgohet nëpërmjet kamionit hale ose ngarkuesit në ushqyesin vibrues të grizzly (opsionale) ose direkt në dhomën e thellë dërrmuese.
2. Thërrmimi me ngjeshje: Lëvizja agresive eliptike e nofullës ushtron presion të lartë në hyrje, effectively breaking large particles at the start of the cycle.
3. Shkarkimi: Materiali i grimcuar del përmes hapjes së poshtme të shkarkimit, with the CSS hydraulically adjustable to ensure consistent final product gradation.
Fusha e Aplikimit: Ideale për gurore në shkallë të gjerë, stacionet e dërrmimit primar të minierave, and major infrastructure project concrete recycling plants. Designed as a cornerstone machine for fixed installation.
Kufizimet: Not suitable as a mobile or portable unit. Requires a solid concrete foundation and integration into a full plant design with appropriate feeding and discharge systems.
3. TIPARET THEMELORE
Dhoma e thellë & Kinematika agresive | Baza Teknike: Këndi i optimizuar i kapjes dhe goditje e gjatë në hyrje | Përfitimi Operacional: Enables effective grip on large slabby rock, reducing bridging and ensuring consistent bite | Ndikimi i ROI: Maximizes utilization of feed stream; të dhënat në terren shfaqen deri në 15% higher effective throughput compared to older designs with similar nominal ratings.
Asambleja e mbajtësve të rulit HeavyDuty | Baza Teknike: Kushineta rrotulluese sferike të vetërregullimit në boshtin kryesor | Përfitimi Operacional: Handles high radial and thrust loads from variable feed; provides greater reliability than traditional bronze bushings | Ndikimi i ROI: Extended service intervals; industry testing demonstrates bearing life exceeding 12,000 orë në aplikimet e granitit.
Rregullimi hidraulik CSS & Mbrojtja nga mbingarkesa | Baza Teknike: Integrated hydraulic cylinders for toggle tensioning | Përfitimi Operacional: Allows remote setting adjustment under load in minutes; automatically releases tramp metal to prevent catastrophic damage | Ndikimi i ROI: Minimizon kohën e ndërprerjes për ndryshimet e produktit; eliminates costly repairs from uncrushables.
Veshjet BoltOn | Baza Teknike: Modular liner design secured with heavyduty bolts | Përfitimi Operacional: Replaces traditional weldedin wear plates; allows for faster replacement using standard plant tools | Ndikimi i ROI: Reduces liner changeout time by an average of 40%, duke rritur drejtpërdrejt disponueshmërinë e policit.
HeavyGrade Fabricated Steel Frame | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Provides exceptional fatigue resistance against cyclic loading over decades of operation | Ndikimi i ROI: Ensures structural integrity over the machine’s lifetime, duke mbrojtur investimin tuaj afatgjatë kapital.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | Zgjidhje JC5000 | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Jeta e pllakës së nofullës (Granit gërryes) | ~180,000 MT per set | ~220,000 MT per set (with optional Xalloy) | +22% |
| Konsumi i energjisë për ton të grimcuar| ~1.8 kWh/tonne (Mesatare) | ~1.65 kWh/tonne (Measured at CSS 200mm)| 8% |
| Koha për rregullimin e CSS| 6090 minuta (Mechanical shims)
<20 minuta (Hydraulic models)| <10 minuta (Full hydraulic system)| Deri në 85% më shpejt |
| Bearing Operating Temperature| Gama tipike: 5570°C under load| Consistent range: 4560°C under load| Up to 15°C cooler operation |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1500mm x 1300 mm
Madhësia maksimale e furnizimit: Gjatësia e skajit deri në 1300 mm
Gama e Kapacitetit: 750 1200 mtph (në varësi të materialit ushqimor dhe CSS)
Kërkesa e fuqisë së makinës: 200 motor elektrik kW
Pesha totale (Vetëm polic): Përafërsisht 85 ton
Ndërtimi i kornizës kryesore: Pllakë çeliku me elasticitet të lartë (>350 Forca e rendimentit MPa)
Jaw Stock Material: Çeliku i derdhur me cilësi të lartë
Gama e temperaturës së ambientit operativ: 20°C deri +40 °C
CE Marking Compliance: Full conformity with EU Machinery Directive safety standards.
6. Skenarët e APLIKIMIT
Granite Quarry Primary Station Upgrade Challenge:
A major European quarry faced bottlenecks from an aging primary crusher requiring weekly maintenance stops and producing inconsistent feed for their secondary cone circuit.
Zgjidhje:
Two JC5000 jaw crushers were installed in parallel as the new primary stage.
Rezultatet:
Disponueshmëria e bimëve u rrit me 18% in the first year due to reduced mechanical downtime. Consistent output fragmentation improved secondary cone crusher throughput by an estimated 12%, achieving a full system ROI within projected timelines.
Major Infrastructure Demolition Recycling Challenge:
A contractor on a largescale bridge demolition project needed to process reinforced concrete piers onsite into a clean, spec aggregate for reuse as road base.
Zgjidhje:
A temporary crushing circuit was built around a single JC5000 jaw crusher fitted with an overband magnet.
Rezultatet:
The crusher processed over 250,000 tonnes of heavily reinforced concrete. The hydraulic overload protection was activated multiple times daily without damage from rebar tangles. The project diverted over 95% of demolition material from landfill.
7. KONSIDERATA TREGTARE
The JC5000 Jaw Crusher is offered in defined configuration tiers:
Niveli i konfigurimit bazë: Includes crusher body with standard manganese jaws, motor me makinë & paketa fillestare.
Niveli i përmirësuar i konfigurimit: Adds integrated hydraulic power pack for CSS adjustment & overload protection plus bolton side wear liners.
Customized Tier Options:
Choice of jaw plate metallurgy (Mangani standard / XAlloy / E shuar).
2piece versus monolithic main frame design based on site access constraints.
Onboard automatic lubrication system
Paketat e shërbimit janë të disponueshme veçmas:
1. Scheduled Maintenance Support
2. Marrëveshja e Furnizimit me Pjesë Veshjeje
3. Remote Monitoring & Diagnostics Package
Financing options include capital purchase or multiyear leasetoown structures tailored to project cash flow requirements.
8.FAQ
Q1 Is the JC5000 compatible with my existing plant control system?
Yes.The crusher's electric motor starter can be integrated into most PLCbased plant control systems via standard interfaces.Its key operational data points are available for monitoring
Q2 Cili është niveli i pritshëm i zhurmës operacionale?
With proper installation including acoustic enclosures which we can specify field measurements typically show levels below dB(A) at meters complying with most regional regulations
Q3 How does it handle claycontaminated or wet feed material?
The deep chamber design offers better handling of sticky materials than shallowchamber jaws However like all jaw crushers significant clay content can reduce capacity We recommend prescreening where such feed is constant
P4 Cilat janë kohët tipike të ofrimit?
For standard configurations lead time is typically weeks from order confirmation Customized options may extend this period Specific timelines are provided upon formal quotation
Q5 What training is provided for our maintenance crew?
We provide comprehensive operational manuals digital schematics A standard purchase includes one day of onsite commissioning training by our technician Extended training packages are available
Q6 Are wear parts readily available?
Yes All critical wear parts including jaw plates side liners toggle seats are stocked in regional distribution centers ensuring fast dispatch Guaranteed supply agreements can be established
