Fabrika e dërrmimit të mineralit të hekurit Ce shënuar e lirë
1. HAPJE NGA PIKA E DIKIMIT
Are your iron ore processing margins being eroded by persistent operational bottlenecks? Plant managers and procurement specialists face significant challenges in primary crushing stages that directly impact the entire downstream circuit. Pikat e zakonshme të dhimbjes përfshijnë:
Koha e tepruar joproduktive: Unplanned stoppages for liner changes and maintenance on underspecification crushers, kushton qindra orë prodhimi në vit.
Kostot e larta të veshjes: Rapid abrasion of crushing components in the face of hard, abrasive magnetite or hematite ores, leading to unsustainable consumables expenditure.
Produkt i paqëndrueshëm: Feed size fluctuations and material bridging causing chokefed or starved crushers, preventing consistent tonnage targets.
Regulatory Compliance Risk: Operating nonCE marked equipment exposes your project to legal liability, insurance complications, and potential site shutdowns in regulated markets.
How do you secure a robust primary crushing solution that ensures reliable throughput, controls operational costs, and meets stringent EU safety directives—all within a constrained capital budget?
2. PËRMBLEDHJE E PRODUKTIT
Our solution is a CE Marked Stationary Primary Crushing Plant engineered specifically for hard rock iron ore applications. This turnkey module is designed for the initial size reduction of runofmine (ROM) iron ore to a consistent product for downstream conveying and processing.
Rrjedha e punës operative:
1. ROM ore is fed via dump truck or loader into a rugged vibrating grizzly feeder.
2. The feeder removes sub100mm fines via a grizzly section and evenly introduces oversize material to the primary jaw crusher.
3. The crusher reduces the ore to a nominal 150200mm product, which is discharged onto a main plant conveyor.
Fusha e Aplikimit: Ideal for greenfield installations or replacement of aging primary crushers in mediumtolarge scale iron ore operations processing magnetite, hematiti, or goethite ores.
Kufizimet: This plant configuration is designed for primary crushing duty only. For full circuit needs, secondary/tertiary crushing and screening modules are required. Maximum feed size and capacity are bound by model specifications.
3. TIPARET THEMELORE
Polic Nofulla HeavyDuty | Baza Teknike: Reinforced manganese steel jaws with optimized nip angle geometry | Përfitimi Operacional: Sustained high reduction ratios (në mënyrë tipike 6:1 te 8:1) on abrasive ore with minimal wear flat development | Ndikimi i ROI: Extended liner life reduces consumable costs by an estimated 1525% kundrejt modeleve standarde.
Ushqyes i integruar Grizzly | Baza Teknike: Highstrength steel deck with adjustable grizzly bars | Përfitimi Operacional: Prescreening increases effective crusher capacity by removing fines, reduces crusher cavity wear, and prevents plugging | Ndikimi i ROI: Improves overall plant throughput efficiency and protects the crusher from unnecessary abrasion.
Siguria e certifikuar CE & Sistemi i kontrollit | Baza Teknike: Full compliance with EU Machinery Directive 2006/42/EC, featuring guarded drive units, emergency stop circuits, and lockout/tagout points | Përfitimi Operacional: Provides a verifiable safety framework, protects personnel, and ensures market access in regulated regions | Ndikimi i ROI: Mitigates project risk from noncompliance penalties and simplifies insurance procurement.
Dizajni Modular SkidMounted | Baza Teknike: Preassembled structural steel skid with integrated walkways and maintenance platforms | Përfitimi Operacional: Significantly reduces civil works and onsite assembly time—plant can be operational within weeks of delivery | Ndikimi i ROI: Lowers total installed cost by up to 30% compared to traditional fieldbuilt foundations and structures.
Lube e centralizuar & Sistemi Hidraulik | Baza Teknike: Singlepoint greasing lines for key bearings and integrated hydraulic system for adjustment & pastrimin | Përfitimi Operacional: Simplifies routine maintenance schedules; enables quick setting adjustment and tramp iron release without downtime | Ndikimi i ROI: Reduces planned maintenance time by approximately 20%, rritja e orëve vjetore të disponueshme të funksionimit.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Typical NonCE Plant) | Zgjidhja jonë e fabrikës dërrmuese të mineralit të hekurit e shënuar me CE | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Liner Life (Ore gërryese)| ~450,000 MT throughput per set| ~600,000 MT throughput per set| +33% |
| Koha mesatare ndërmjet dështimit (MTBF)| ~ 800 orë| ~ 1200 orë| +50% |
| Instalimi & Koha e komisionimit| 812 javë| 35 javë| ~ 60% më shpejt |
| Konsumi i energjisë për ton| Baza bazë (100%)| Përafërsisht 9295% e bazës| 58% reduktim |
| Regulatory Market Access| Requires extensive retrofit & documentation| Full CE compliance from delivery| Eliminates retrofit cost & delay |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: 400 1,200 ton në orë (TPH), dependent on feed size distribution and ore characteristics.
Lloji i Policit Primar: Polic Nofulla e vetme me ndërrim.
Hapja e furnizimit: Up to 1,500mm x 1,200mm.
Madhësia maksimale e furnizimit: Up to 1,050mm edge length.
Gama e cilësimit të shkarkimit: 150 250mm CSS (Cilësimet anësore të mbyllura).
Kërkesat për fuqi: Fuqia totale e instaluar afërsisht 300 450 kW (crusher motor + feeder motor + ndihmëse).
Specifikimet e materialit: Crusher jaws in premiumgrade Manganese Steel (14%18%); çeliku strukturor i klasës S355JR; wear plates on feed hopper.
Dimensionet fizike (Skid): Përafërsisht. Gjatësia: 16m x Gjerësia: 5m x Lartësia: 6m (ndryshon sipas modelit).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dust suppression system connections standard.
6. Skenarët e APLIKIMIT
MidSized Magnetite Operation Expansion
Sfida: A Nordic mine needed to expand primary capacity but faced high local labor costs for extended onsite construction. Regulatory requirements mandated full CE compliance.
Zgjidhje: Installation of a preassembled skidmounted CE marked iron ore crushing plant with integrated dust suppression.
Rezultatet: The plant was commissioned in under four weeks postdelivery. It achieved permitted throughput immediately while reducing projected installation costs by approximately €150k.
Modernizimi i Impiantit të Përpunimit të Hematitit
Challenge An aging processing facility suffered from constant unplanned downtime in its primary section due to crusher failures and excessive liner wear on hard hematite ore.
Solution Replacement of the legacy primary setup with our heavyduty jaw crusher plant featuring centralized lube systems and reinforced liners.
Results Field data shows liner life improved from an average of ~380k tonnes to over 550k tonnes. Annual planned maintenance events were reduced from five to three directly increasing annual available operating time
Konsiderata Komerciale
Equipment Pricing Tiers are structured around throughput capacity core drive power
Niveli I (900 TPH): Highcapacity configuration with premium components
Optional Features include advanced condition monitoring sensors onboard weighing systems automated grease systems specific wear package upgrades for highly abrasive ores
Service Packages range from basic commissioning support up through comprehensive multiyear scheduled maintenance plans including liner changeout services performed by factorytrained technicians
Financing Options are available including leasing structures that preserve capital expenditure lines or progressbased payment plans aligned with project milestones
FAQ
Q Is this plant compatible with my existing secondary circuit conveyors
A Yes The discharge height conveyor interface points can be adapted during engineering Standard discharge heights are provided but modifications are possible prior to build
Q What is the expected impact on my overall plant availability
A Based on historical performance data this design improves primary section availability typically achieving >94 due primarily to increased component life reduced unscheduled stops
Q Does CE marking cover the entire electrical system
A Yes Full CE certification encompasses all mechanical electrical control aspects ensuring conformity with relevant EU directives essential for projects requiring European certification
Q Are wear parts readily available globally
A We maintain strategic parts inventories in key mining regions Lead times for critical wear parts like jaw liners average less than days supported by our global logistics network
Q What commercial terms are standard
A Standard terms involve progress payments against engineering milestones factory acceptance testing FAT shipment Final payment is due upon completion of successful site commissioning
