Prokurimi i Makinave të Makingut të Tullave me Ce Markuar
1. HAPJE NGA PIKA E DIKIMIT
Are inconsistent brick quality and frequent machine downtime eroding your project margins and reputation? Manual brick production struggles to meet modern construction demands, leading to material waste, rework costs, and missed deadlines. Commercial buyers, plant managers, and engineering contractors face persistent challenges:
Variable Product Quality: Inconsistent density, dimensional tolerance, and compressive strength in finished bricks lead to failed compliance checks, rejected batches, and costly onsite remediation.
Kohë joproduktive të paplanifikuara: Mechanical failures in critical components like the hydraulic system or mold assembly halt entire production lines. Industry data indicates that for a mediumsized yard, unplanned stoppages can cost over €850 per hour in lost output and labor.
Kostot e larta operacionale: Excessive energy consumption per brick, coupled with significant raw material waste from imprecise filling and cutting, directly impacts your bottomline profitability.
Intensiteti i Punës & Siguria: Reliance on manual feeding, stacking, and handling increases labor costs and elevates the risk of repetitive strain injuries and workplace accidents.
Regulatory & Market Access: Producing bricks without CE Marked equipment risks noncompliance with EU safety, shëndetin, and environmental directives, blocking access to key public and private contracts.
How can you transition to automated production that ensures consistent output, minimizes operational risk, and provides the certified documentation required for competitive bidding?
2. PËRMBLEDHJE E PRODUKTIT
Our range of CE Marked Brick Making Machines are fully automated stationary presses designed for highvolume production of precision concrete blocks, shtrues, and specialty masonry units. The operational workflow integrates raw material handling, compression molding, and product handling into a continuous cycle:
1. Të ushqyerit & Matja: Premixed concrete (drycast or wetcast) is automatically fed from a hopper into the mold cavity with precise volumetric control.
2. Kompresimi & Dridhja: A combination of highfrequency vibration and substantial hydraulic pressure compacts the material within the steel mold to achieve optimal density.
3. Nxjerrja & Palletizing: The freshly formed brick is ejected onto a pallet or conveyor belt. An automated stacker layers finished products for efficient curing.
Fusha e Aplikimit: Ideal for permanent plants supplying largescale construction projects, infrastructure developments (p.sh., roads with pavers), and commercial block yards. Suitable for producing a wide variety of interlocking concrete blocks (ICBs), blloqe boshe, solid bricks, kerbstones, and landscaping products.
Kufizimet: These are industrialscale systems requiring a prepared foundation (concrete slab), threephase electrical power connection (380415V), consistent access to raw materials (agregate), adequate space for curing racks/areas.
3. TIPARET THEMELORE
Automated Control System | Baza Teknike: PLCbased logic controller with touchscreen HMI | Përfitimi Operacional: Operators can store recipes for different brick types; ensures repeatable processes with minimal manual intervention | Ndikimi i ROI: Reduces setup time by up to 70% between product changeovers; lowers training overhead
DualMode Hydraulic System | Baza Teknike: Proportional valve technology with variable displacement pumps | Përfitimi Operacional: Delivers high pressure for compaction while enabling fast cylinder return strokes; reduces cycle time | Ndikimi i ROI: Të dhënat në terren tregojnë a 1525% increase in output per kWh compared to standard fixedpump systems
Interchangeable Mold System | Baza Teknike: Precisionmachined hardened steel molds mounted on standardized platens | Përfitimi Operacional: Enables rapid switching between product lines (p.sh., from pavers to hollow blocks) within one shift | Ndikimi i ROI: Maximizes plant flexibility; allows capture of diverse market opportunities without capital investment in additional machines
MultiDirectional Vibration Array | Baza Teknike: Electricallydriven eccentric weights mounted under the mold table | Përfitimi Operacional: Ensures uniform material distribution throughout the mold cavity prior to final compression | Ndikimi i ROI: Produces bricks with consistent density (>2000 kg/m³); reduces waste from cracked or substandard units by an average of 8%
Integrated Safety Architecture | Baza Teknike: CEcompliant design featuring guarded moving parts dualhand controls light curtains where applicable| Përfitimi Operacional: Protects personnel meets EU Machinery Directive 2006/42/EC requirements| ROI Impact Mitigates risk of costly accidents projectstopping regulatory penalties facilitates smoother insurance procurement
Sistemi i centralizuar i lubrifikimit| Technical Basis Automatic greasing points for all major bearings press guides| Operational Benefit Ensures critical components receive scheduled lubrication without operator dependency| ROI Impact Extends service intervals prevents premature wearinduced breakdowns; maintenance logs show bearing life extended by 40%
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | CE Marked Brick Making Machine Solution | Avantazhi (% përmirësim) |
| : | : | : | : |
| Koha e Ciklit (për bllokun standard) | ~1822 seconds | 15 sekonda (with optimized hydraulics) | Deri në 25% më shpejt |
| Energy Consumption per 1000 Tulla | ~8595 kWh / 1000 njësive [1]| ~ 72 kWh / 1000 njësive [1]| Përafërsisht 18% reduktim |
| Toleranca Dimensionale (Block Height) ±1.5 mm ±0.75 mm Tighter control by >50%
Konsistenca e produktit (Density Variation) ±5% ±2% More uniform quality
Koha mesatare ndërmjet dështimeve (Critical Hydraulics) ~ 1 200 hours ~1 800 hours Increased uptime reliability
Mold Changeover Time ~45 hours ~2 hours Reduced downtime by >50%
[1] Based on internal testing under equivalent load conditions.
5. SPECIFIKIMET TEKNIKE
Kapaciteti prodhues: Modele të konfigurueshme nga 1 800 up to over 6 000 standard blocks (400x200x200mm) për ndërrim 8 orësh.
Kërkesat për fuqi: Motori kryesor i drejtimit(s): Standard configuration requires threephase AC power supply at either:
380415V /50Hz/3Ph
220V/60Hz/3Ph
Total connected load ranges from approximately [XX kW] [YY kW] depending on model size.
Specifikimet e materialit: Designed for drycast concrete mixes with aggregate size typically up to <10mm; moisture content range [X%Y%].
Dimensionet fizike & Pesha: Machine footprint varies by model; typical range L:[~8m] x W:[~3m] x H:[~4m]. Net weight ranges from approximately [~12 tonnes] [~22 tonnes].
Gama e funksionimit të mjedisit: Designed for indoor plant installation; ambient temperature range +5°C to +40°C recommended for optimal hydraulic performance.
(Shënim: Specific numerical values denoted as [XX], [YY], etj., would be populated based on exact machine model.)
6. Skenarët e APLIKIMIT
Municipal Infrastructure Contractor Challenge A contractor faced recurring penalties due to paver supply delays from subcontractors impacting road resurfacing schedules Solution Installation of an onsite CE Marked Brick Making Machine configured specifically for producing interlocking concrete pavers Results Achieved direct control over supply producing over [X000] pavers/day eliminated project delays reduced total material cost by an estimated [Y]%
Established Block Yard Seeking Expansion Challenge The yard needed higher output capacity but lacked space for multiple machines required consistent quality across all product lines Solution Replaced two older semiautomatic machines with one highcapacity CE Marked Brick Making Machine featuring quickchange molds Results Increased total plant output by [Z]% while reducing operational staff by two fulltime equivalents achieved ENstandard consistency across all products
7. KONSIDERATA TREGTARE
Our procurement model is structured to provide clarity and flexibility:
Nivelet e çmimeve të pajisjeve:
EntryLevel Plant Model (~€[XXX XXX]): For yards targeting steady production of core block products.
HighCapacity Production Model (~€[XXX XXX]): For largescale contractors or suppliers needing maximum output speed.
Fully Integrated Turnkey Line (~€[XXX XXX]+): Includes auxiliary equipment like mixers conveyors automated pallet handling systems.
Karakteristikat opsionale: Color feeder attachment robotic pallet dispenser remote diagnostics package advanced data logging software.
Paketat e Shërbimit: Choose from annual preventive maintenance plans extended warranty coverage or comprehensive partsandlabor support agreements.
Financing Options We work with accredited partners to offer leasetoown agreements equipment financing loans tailored payment plans subject to credit approval.
8. FAQ
Q What documentation accompanies your CE Marking?
A Each machine ships with a full technical construction file including the EU Declaration of Conformity detailed risk assessment operating manuals in required languages essential for demonstrating compliance during tenders.
Q How does this machine integrate with our existing batching plant?
A Our machines are designed as standalone presses They require a feed conveyor which we can supply Standard interfaces allow connection to most batching systems our engineering team will review your layout specifics prior to purchase
Q What is the expected impact on our overall labor costs?
A While highly skilled operators are still required automation significantly reduces manual handling tasks Field reports typically indicate a net reduction in direct labor costs per thousand bricks produced alongside improved worker safety metrics
Q Janë të disponueshme pjesë këmbimi?
A We maintain regional parts depots Critical wear items like mold liners hydraulic seals are standardized components available exstock Lead times for major assemblies are confirmed at order stage
Q What training is provided?
A Comprehensive onsite training is included covering operation routine maintenance troubleshooting procedures Training is conducted over several days until your designated team demonstrates full competency
