Ce shënuar 250 300tph Stone Crushing Plant Specification
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion agregat me volum të lartë dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 Tph impianti i thërrmimit të gurëve është një aset kritik i prodhimit, megjithatë sfidat e zakonshme operacionale mund të dëmtojnë ndjeshëm kthimin e saj nga investimi. These include unpredictable downtime from component failures under continuous heavy load, inconsistent final product gradation leading to premium product loss, and escalating maintenance costs from abrasive wear. Për më tepër, inefficient power utilization and inflexible configurations that cannot adapt to varying feed materials or product specifications create recurring inefficiencies. How do you ensure your crushing circuit delivers its rated 300 tonperhour capacity consistently, maintains precise product specs with minimal waste, and operates with predictable maintenance costs? The specification of the plant itself is the foundational answer.
2. PËRMBLEDHJE E PRODUKTIT
This specification outlines a complete, stacionare CE Marked 250300tph Stone Crushing Plant, designed for highvolume production of aggregates for construction, bazë rrugore, dhe çakëll hekurudhor. The plant is engineered as a threestage crushing and screening circuit for processing mediumhard to hard stone such as granite, bazalt, or limestone.
The operational workflow follows a logical, efficient path:
1. Thërrmimi primar: Material i madh ushqimor (≤750 mm) zvogëlohet nga një polic primar i fuqishëm i nofullës.
2. E mesme & Thërrmimi terciar: The output is conveyed to a cone crusher for further size reduction, ensuring optimal particle shape.
3. Shqyrtimi & Grumbullimi i rezervave: Material is classified via multideck vibrating screens; oversize riqarkullohet, while correctly sized fractions are conveyed to designated stockpiles.
Application scope includes largescale quarry operations, major infrastructure project support sites, dhe oborre të dedikuara të furnizimit agregat. A key limitation is that this plant configuration is designed as a stationary installation; for frequent relocation, a modular or mobile variant would be more appropriate.
3. TIPARET THEMELORE
Stacioni Primar HeavyDuty | Baza Teknike: Reinforced frame & kushinetat me përmasa të mëdha | Përfitimi Operacional: Handles peak loads from direct dump truck feeding without stress fracturing | Ndikimi i ROI: Eliminates structural failure downtime, extends service life by estimated 30%
Dizajni inteligjent i dhomës së thërrmimit | Baza Teknike: Laminated crushing principle in cone crusher | Përfitimi Operacional: Produces more cubical end product with reduced flakiness index | Ndikimi i ROI: Higher percentage of premiumspec material (p.sh., for asphalt) increases sales revenue
Grasimi i centralizuar & Sistemi i kontrollit PLC | Baza Teknike: Automated lubrication cycles and process monitoring | Përfitimi Operacional: Ensures critical bearings receive proper lubrication without operator intervention; allows realtime adjustment of crusher parameters | Ndikimi i ROI: Parandalon dështimet katastrofike të kushinetës (a leading cause of 24hr+ downtime) and optimizes power draw
HighEfficiency Vibrating Screens with QuickDeck Change | Baza Teknike: Rubber spring isolation and sidetensioned screen decks | Përfitimi Operacional: Reduced vibration transfer to structure; deck panels can be replaced in under 4 orë vs. industry standard 8+ | Ndikimi i ROI: Lower structural maintenance and up to 50% less screen change downtime per event
Sistemi i integruar i frenimit të pluhurit | Baza Teknike: Nozzle arrays at transfer points tied to belt operation | Përfitimi Operacional: Actively controls respirable dust, ensuring compliance with site health and environmental regulations | Ndikimi i ROI: Avoids work stoppages from regulatory noncompliance and reduces wear on machinery from dust ingress
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i industrisë për bimët 250300 tph | This CE Marked 250300tph Plant Solution | Avantazhi (% përmirësim) |
| : | : | : | : |
| Disponueshmëria (Koha e planifikuar e ekzekutimit)| 8892% | 9496% | +5% (reducing annual downtime by ~350 hours) |
| Konsumi i energjisë për ton| 1.85 2.0 kWh/t | 1.65 1.75 kWh/t | 10% (direct energy cost savings) |
| Veshin Part Life (Mn18/22)| ~120,000 tons in primary stage| ~150,000 tons in primary stage| +25% (lower cost per ton crushed) |
| Konsistenca e gradimit të produktit| ±8% deviation on key sizes| ±4% deviation on key sizes| +50% tighter control (less reprocessing) |
| Koha mesatare ndërmjet dështimit (MTBF)| ~450 orë pune| ~650 operating hours| +44% (higher operational predictability) |
5. SPECIFIKIMET TEKNIKE
Kapaciteti: Vlerësuar 250 tonë metrikë në orë (tph); capable of peak output up to 300 tph depending on feed material hardness and size.
Madhësia e furnizimit: Madhësia maksimale e gungës ≤750 mm.
Gama e produkteve përfundimtare: Capable of producing 05mm sand substitutes up to 40mm coarse aggregate.
Kërkesat për fuqi: Fuqia totale e instaluar afërsisht 550600 kW. Requires stable industrial power supply at 400V/50Hz or tailored to regional standards.
Specifikimet e materialit: Primary crusher jaws in Mn18Cr2; cone mantles/concaves in Mn22Cr2; screen decks in hightensile steel wire or polyurethane; shirita transportues të vlerësuar për minimumin EP400/3.
Dimensionet fizike (Përafërsisht.): Entire plant footprint ~80m (L) x 45 m (W). Overall height of tallest point (plesht për ushqim) ~ 12 m.
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with appropriate lubricants. Dust suppression system effective up to wind speeds of 8m/s.
6. Skenarët e APLIKIMIT
Zgjerimi i madh i gurores së granitit | Sfida: Existing aging plant produced only 180tph with frequent breakdowns and poor shape yield (280tph for new highway contract with strict shape specifications.| Zgjidhje: Installation of this CE Marked threestage plant with focus on intelligent cone crusher chamber design and highefficiency screens.| Rezultatet: Plant achieved sustained output of 290tph. Cubical product yield increased to over 85%, directly meeting premium spec requirements without secondary processing.Downtime reduced by 60% in first year.
Major Infrastructure Project Support Hub | Sfida: Temporary batching plant site required highvolume aggregate production from sourced rock but had limited space for multiple plants and needed rapid setup.| Zgjidhje: Deployment of this plant in a modularized format based on the same core specifications.Preassembled sections reduced onsite commissioning time.| Rezultatet:The plant was operational within 25 days of delivery.Met the project's peak daily demand of 6，500 tons consistently.Spaceefficient design allowed colocation with asphalt batching facility.
7.KONSIDERATA TREGTARE
Equipment pricing is structured across three tiers:
1。Konfigurimi i bazës：Includes primary jaw，secondary cone crusher，basic screens，dhe transportues。
2。Konfigurimi i përmirësuar：Adds tertiary crushing stage for finer products，sisteme të automatizuara të yndyrës，and upgraded dust control。
3。Paketa me çelësa në dorë：Includes full civil works design，ereksioni，vënien në punë，dhe trajnimin e operatorëve。
Optional features include metal detectors，automated belt weighing systems，paketat telematike të monitorimit në distancë,and winterization kits。
Paketat e shërbimit janë të disponueshme veçmas：
• Platinum：Comprehensive annual coverage including wear parts。
• Gold：Scheduled maintenance and technical support。
• Silver：Breakdown support only。
Financing options through partner institutions can include leasing structures or equipment loans typically over 3660 afate mujore。
8.FAQ
P：Is this stone crushing plant compatible with our existing screening equipment or conveyors？
A：Integration is possible but requires detailed engineering review.We provide interface specifications for electrical control compatibility and mechanical connection points to assess feasibility。
P：What is the expected operational impact during the commissioning phase？
A：With our supervised commissioning package，full operational capacity is typically reached within 710 working days postmechanical completion。We conduct performance tests alongside your team。
P：How does the CE marking affect operations outside the EU？
A：CE marking signifies conformity with stringent EU health,sigurinë,and environmental standards。It provides independent verification of build quality and safety design which reduces operational risk globally。Local certifications can be addressed separately。
P：What are the commercial terms for spare parts supply？
A：We offer guaranteed 48hour dispatch on critical spare parts from regional hubs under all service packages。Pricing for common wear parts is fixed annually based on your forecasted consumption。
P：What workforce training is provided？
A：The standard offering includes comprehensive training for 5 personnel covering safe operation,mirëmbajtje rutinore,and basic troubleshooting。Advanced diagnostic training modules are optional。
P：Can the plant configuration be adjusted later if our product requirements change？
A Yes.The modular design allows for future addition of a tertiary crusher or different screen decks。The PLC control system can be reprogrammed accordingly。We recommend discussing potential future needs during initial specification
