Impianti për copëzimin e skorjeve me shumicë të përballueshëm

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Managing bulk slag is a persistent bottleneck with tangible costs. A po përballeni me këto sfida operacionale?? Kostot e larta të asgjësimit & Lost Revenue: Landfilling slag represents a direct financial loss and increasing disposal fees. Valuable metallic content is wasted, and potential revenue from processed aggregate is unrealized. Inefficient Primary Size Reduction: I tepruar,…

Na dërgoni email Shkarkoni si PDF

Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Managing bulk slag is a persistent bottleneck with tangible costs. A po përballeni me këto sfida operacionale??
Kostot e larta të asgjësimit & Lost Revenue: Landfilling slag represents a direct financial loss and increasing disposal fees. Valuable metallic content is wasted, and potential revenue from processed aggregate is unrealized.
Inefficient Primary Size Reduction: I tepruar, irregular slag chunks from ladles or pits cause frequent bridging in feeders, leading to unplanned downtime for manual clearing and damaging downstream equipment.
Veshja e tepërt & Shpenzimet e Mirëmbajtjes: Natyra gërryese e skorjeve degradon me shpejtësi komponentët standardë të thërrmuesit, resulting in high parts replacement costs, labor for changes, and production stoppages.
Produkti përfundimtar i paqëndrueshëm: Without controlled crushing, output size varies widely. This leads to poor performance in secondary processing or makes the aggregate unsuitable for consistent sale as a construction material.
Hapësirë & Kufizimet e xhiros: Stationary crushing circuits may be geographically fixed and costly, while inadequate mobile solutions lack the throughput and durability for continuous bulk slag processing.

Pyetja kryesore për menaxherët e uzinës është kjo: how can you transform a costly waste stream into a controlled, profitable product line while achieving reliable, hightonnage throughput?

2. PËRMBLEDHJE E PRODUKTIT

The solution is a purposeengineered Bulk Slag Crusher Plant. This is a heavyduty, semimobile or skidmounted primary crushing system designed specifically for the initial reduction of large, abrasive metallurgical slag.

Rrjedha e punës operative:
1. Feed & Para-Screening: Bulk slag is loaded via excavator or loader into a robust vibrating grizzly feeder, which bypasses subsize material and evenly feeds oversized chunks to the crusher.
2. Thërrmimi primar: A highinertia jaw crusher or impactor applies massive force to break down large slabs (shpesh deri në 1.5 m) në fragmente të menaxhueshme (typically 200mm to 250mm).
3. Shkarkimi & Duke përcjellë: Crushed material is discharged onto a heavyduty belt conveyor system for transport to the next stage—stockpiling, thërrmimi dytësor, or magnetic separation.

Fusha e Aplikimit: Ideale për fabrikat e çelikut, shkritoret, and metal recycling yards processing blast furnace (BF) skorje, furrën bazë të oksigjenit (BOF) skorje, furre me hark elektrik (EAF) skorje, and ladle slag.
Kufizimi kyç: This plant is designed for primary reduction. For specific graded aggregates (p.sh., 20mm), a secondary crushing and screening circuit will be required downstream.

3. TIPARET THEMELORE

Ushqyes Grizzly vibrues HeavyDuty | Baza Teknike: Highstress amplitude drive system | Përfitimi Operacional: Eliminates bridging of sticky or oversized slab slag; protects crusher from direct loader impact | Ndikimi i ROI: Reduces feederrelated downtime by an estimated 6080% versus standard apron feeders

AbrasionResistant Crusher Design | Baza Teknike: Manganese steel jaws/liners with optimized nip angle; reinforced rotor assemblies | Përfitimi Operacional: Extends wear life in highly abrasive slag environment; maintains consistent gap setting | Ndikimi i ROI: Ul koston e pjesëve të konsumuara nga 3050% compared to standard quarry crushers

Kurth Metal i integruar & Bypass | Baza Teknike: Permanent overbelt magnet or pneumatic tramp metal release system | Përfitimi Operacional: Removes uncrushable metallic “tramp” (p.sh., dhëmbët e kovës, armaturë) before it enters the crushing chamber | Ndikimi i ROI: Parandalon dëmtimet katastrofike; eliminates associated repair costs and extended downtime

Kontroll i bazuar në PLC & Sistemi i Monitorimit | Baza Teknike: Centralized control panel with amp draw monitoring, sensorë të temperaturës së kushinetave | Përfitimi Operacional: Allows operators to optimize feed rate; provides early warning for mechanical issues | Ndikimi i ROI: Aktivizon planifikimin parashikues të mirëmbajtjes; improves overall plant availability by optimizing crusher load

Dizajni Modular SkidMounted | Baza Teknike: Rrëshqitje strukturore prej çeliku e paramontuar me vendkalime të integruara dhe platforma mirëmbajtjeje | Përfitimi Operacional: Significantly reduces onsite installation time and civil works cost; facilitates relocation within site | Ndikimi i ROI: Komisionim më i shpejtë (javë vs. muaj); improves capital flexibility

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti / Vlerësimi: 400 - 1,200 ton në orë (TPH), depending on feed size and required product.
Kërkesat për fuqi: Fuqia totale e instaluar zakonisht 300 - 600 kW. Configured for 400V/50Hz or 480V/60Hz industrial supply.
Specifikimet e materialit: Fabrikuar nga çeliku strukturor S355JR; wear surfaces use HARDOX® or equivalent; veshje polic në çelik mangan premium (1822% Mn).
Hapja e furnizimit / Kapaciteti: Primary crusher accepts feed sizes up to 1500mm x 1200mm.
Dimensionet fizike (Tipike): Skid length: 18m; Gjerësia: 4m; Lartësia (to top of feeder): 6m. Approximate weight: 90 - 160 ton.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust suppression spray systems are standard.

6. Skenarët e APLIKIMIT

Mulliri i integruar i çelikut – Përpunimi i skorjeve në furrën e shpërthimit

Sfida: A mill faced escalating landfill costs for BF slag and needed to recover metallics while producing a saleable aggregate. Their existing system suffered from low throughput and constant jamming.
Zgjidhje: Implementation of a highcapacity Bulk Slag Crusher Plant with an overbelt magnet installed after the primary crusher.
Rezultatet: Landfill volume reduced by over 85%. Recovered metallics returned to the furnace process stream produced significant annual savings. The consistent 250mm crushed aggregate became a new revenue source.

MiniMill Furra me Hark Elektrik

Sfida: Processing EAF slag was causing extreme wear on a generalpurpose jaw crusher, requiring liner changes every month at high cost and production loss.
Zgjidhje: Installation of a dedicated Bulk Slag Crusher Plant engineered with abrasionresistant alloys and optimized geometry specifically for EAF slag characteristics.
Rezultatet: Wear part life extended to over three months per set. Maintenance labor hours dedicated to the primary crushing stage were reduced by approximately 65%, duke ulur drejtpërdrejt kostot operative.

7. KONSIDERATA TREGTARE

Nivelet e çmimeve:
Konfigurimi i bazës (Skidmounted Jaw Crusher Plant): For operations prioritizing robustness over ultimate fines production.
Konfigurimi i përmirësuar (Skidmounted Impact Crusher Plant): For applications where a slightly higher proportion of fines in the primary product is acceptable or desired.
Full Circuit Configuration (fillore + Secondary Modules): For turnkey production of specific aggregate sizes directly at the source.

Karakteristikat opsionale / Përmirësimet: Hydraulic adjustment systems for CSS changeovers, advanced dust suppression/filtration modules,
hotslag handling kits,
sisteme transportuese të zgjeruara,
and dualpower capability (naftë/elektrike). Impianti për copëzimin e skorjeve me shumicë të përballueshëm

Paketat e Shërbimit: Available tiers include Basic Warranty,
Extended Wear Part Guarantees,
Annual Inspection Contracts,
and Comprehensive OnSite Maintenance Agreements with guaranteed response times.

Opsionet e financimit: Pajisjet mund të blihen me blerje direkte,
operational lease structures tailored to project cash flow,
or through longterm rentaltoown agreements.

8.FAQ

1.P:Cilat janë kërkesat e mia për fondacionin?
A:The skidmounted design distributes load but requires a level compacted base—typically packed gravel or lean concrete—minimizing extensive civil works compared to stationary plants.

2.P:What about dust control?
A.The plant includes standard spray nozzle systems at transfer points.For indoor installations or strict environmental regulations,a baghouse filtration module can be added as an option. Impianti për copëzimin e skorjeve me shumicë të përballueshëm

3.P:What ongoing maintenance should we expect?
A.Daily greasing checks,vibrating equipment inspections,and regular monitoring of wear liners.Field data shows planned liner changes are the primary maintenance activity,scheduled based on processed tonnage rather than time.

4.P:What happens if uncrushable material enters?
A.The integrated tramp metal protection system(overbelt magnet or release system)is designed as the first defense.For extreme events,the hydraulic toggle adjustment on jaw models(or impactor curtain systems)allows relief without causing catastrophic failure.

5.P:What lead time can we expect from order?
A.For standard configurations,the lead time typically ranges between16to24weeks.This includes engineering,fabrikim,factory assembly,and testing prior to shipment

Etiketat: Impianti për copëzimin e skorjeve me shumicë të përballueshëm