Brick Making Machines Wholesaler R&D
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni cilësi të paqëndrueshme të tullave?, kostot e larta të punës, dhe pengesat e paparashikueshme të prodhimit? Në prodhimin komercial të tullave, këto sfida operacionale ndikojnë drejtpërdrejt në rezultatin tuaj. Manual material handling and inconsistent compaction can lead to a 1520% rejection rate, consuming both raw materials and energy for reprocessing. Unplanned downtime for mold changes or maintenance on older equipment can halt an entire production line, kushton mijëra në orë në prodhim të humbur.
Are you asking how to achieve higher daily output without expanding your facility’s footprint? Are you seeking a solution to reduce your dependency on scarce skilled labor while maintaining precise dimensional tolerances? The efficiency of your brick making operation hinges on the reliability and intelligence of your core machinery. Addressing these points requires equipment engineered not just for power, but for precision and predictable performance.
2. PËRMBLEDHJE E PRODUKTIT
This product line encompasses fully automatic stationary brick making machines designed for highvolume production of concrete pavers, blloqe boshe, tulla të forta, and interlocking landscaping products. These are industrialgrade systems that transform raw aggregate and cement into finished, cured products with minimal manual intervention.
The operational workflow is a continuous cycle:
1. Automatic Batching & Përzierja: Preprogrammed recipes ensure consistent raw material proportions are delivered to the mixer.
2. Material Feeding & Ngjeshja: The homogeneous mix is conveyed into the machine’s mold box, where highpressure hydraulic compaction forms the brick.
3. Nxjerrja & Paletizimi: The formed block is ejected onto a pallet or directly onto a curing rack.
4. Pallet/Cycle Return: Empty pallets are returned to the loading position automatically.
5. Integrimi i sistemit kurues: The green bricks on pallets are systematically transferred to a controlled curing chamber.
Application scope includes largescale block yards, construction product manufacturers, and municipal infrastructure projects requiring standardized masonry units. Primary limitations include the requirement for a stable electrical supply (typically 380480V), a prepared concrete slab foundation, and an initial capital investment suited for production outputs exceeding 10,000 blloqe standarde për ndërrim 8 orësh.
3. TIPARET THEMELORE
Sistemi inteligjent i dridhjeve | Baza Teknike: Frekuencë e lartë, multidirectional vibration combined with hydraulic pressure compaction | Përfitimi Operacional: Arrin dendësi uniforme në të gjithë profilin e tullave, eliminating weak points and reducing cracking during handling | Ndikimi i ROI: Field data shows a reduction in product rejection rates by up to 18%, maksimizimi i rendimentit të lëndës së parë.
Kontroll i centralizuar PLC | Baza Teknike: Programmable Logic Controller with touchscreen HMI managing all machine sequences | Përfitimi Operacional: Your operators can store dozens of product recipes, change molds via automated sequences, and diagnose faults from a single panel | Ndikimi i ROI: Reduces mold changeover time by approximately 65%, increasing productive uptime and enabling smaller batch runs economically.
Korniza strukturore HeavyDuty | Baza Teknike: Fabricated from hightensile steel plate with reinforced weldments at stress points | Përfitimi Operacional: Maintains critical alignment under constant cyclic loading, ensuring consistent product dimensions over years of service | Ndikimi i ROI: Zgjat intervalet e riparimeve të mëdha me një të vlerësuar 40%, lowering longterm total cost of ownership.
ServoDriven Feed System | Baza Teknike: Precision servo motors control the volume of material deposited into the mold cavity | Përfitimi Operacional: Eliminates over or underfilling, providing exact material weight per unit for consistent quality and color | Ndikimi i ROI: Reduces raw material waste by an average of 57% compared to volumetric feed systems.
Qarkullim i automatizuar i paletës | Baza Teknike: Integrated roller conveyor or stacker system manages pallet flow without forklift intervention within the machine cycle | Përfitimi Operacional: Removes a manual labor step, increases cycle speed predictability, and enhances worksite safety | Ndikimi i ROI: Cuts direct labor requirements for machine operation by an estimated 2 fulltime equivalents per shift.
QuickChange Mould System | Baza Teknike: Standardized mold clamping with guided alignment pins and singlepoint release mechanisms | Përfitimi Operacional: Enables your crew to switch brick profiles or sizes in under 15 minutes with basic tools | Ndikimi i ROI: Minimizes downtime between production runs, allowing greater responsiveness to order changes.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Our Automatic Brick Making Machine Solution | Avantazhi (% përmirësim) |
|||||
| Koha e Ciklit (për bllokun standard) | 1822 sekonda | 1416 sekonda | ~ 25% më shpejt |
| Toleranca Dimensionale | ±1,5 mm | ±0,8 mm | 47% më saktë |
| Konsumi i energjisë për bllok (kWh) | 0.085 kWh | 0.072 kWh | 15% më efikase |
| Koha mesatare ndërmjet dështimeve (MTBF) | ~450 orë pune | ~720 operating hours | 60% rritja e besueshmërisë|
| Labor Required (Operatorët për linjë) | 34 | 12 | ~ 50% ulje |
5. SPECIFIKIMET TEKNIKE
Kapaciteti prodhues: I konfigurueshëm nga 12,000 deri në fund 30,000 blloqe standarde të ngurta (200mm x 100mm x 60mm) për ndërrim 8 orësh.
Kërkesat për fuqi: Makina kryesore mundësohet nga një 4575 motor elektrik kW; ngarkesa totale e lidhur varet nga konfigurimi (mixer + transportues). Furnizimi standard: 400V/50Hz/3phase.
Specifikimet e materialit: E përputhshme me përzierjet standarde të betonit (C20/25 to C30/37). Maximum aggregate size: ≤10 mm.
Dimensionet fizike: Machine footprint approximately ranges from L8m x W4m x H3m to L15m x W6m x H4m based on automation level.
Gama e funksionimit të mjedisit: Designed for indoor installation or under shelter; diapazoni i temperaturës së ambientit: +5°C deri +40 °C; lagështia relative deri në 80% jokondensuese.
6. Skenarët e APLIKIMIT
Kontraktori i Projektit të Infrastrukturës Komunale
Sfida: A contractor needed to produce over 500k paving stones locally for a city renewal project within six months at lower cost than purchasing imported units.
Zgjidhje: Installation of one fully automatic brick making machine with multiple paver molds at their site batching plant.
Rezultatet: Achieved inhouse production of all required pavers within five months at a verified cost saving of $0.22 për njësi ($110k total), while meeting strict municipal compressive strength specifications.
Expanding Block Yard Manufacturer
Sfida: A familyowned block yard faced inconsistent quality between shifts due to manual operations and could not meet demand from new large construction clients without excessive overtime.
Zgjidhje: Upgraded from semiautomatic machines to two synchronized automatic brick making lines with central PLC control.
Rezultatet: Output increased by over threefold while reducing workforce fatiguerelated defects by nearly half; they secured two major annual supply contracts due to demonstrable capacity and quality consistency.
7. KONSIDERATA TREGTARE
Equipment pricing is structured across three primary tiers:
1. EntryLevel Automatic Line ($150deri në 250 mijë dollarë): Core machine with basic PLC control and semiautomatic pallet return.
2 .Linja standarde e prodhimit ($250k $400k): Fully integrated system including automatic pallet circulation,
recipe management software,
one set of standard molds,
optional mixer integration package available separately ($25k).
3 .Turnkey HighCapacity Line ($400k+): Includes heavyduty mixer,
automated curing rack handling system,
extended warranty,
comprehensive operator training program onsite
Optional features include robotic stacking arms,
custom mold design services,
remote monitoring via SCADA system integration,
and dust suppression hoods
Paketat e shërbimeve të ofruara:
• Garancia bazë:
12 muaj pjesë/punë
• Premium Service Contract:
36month extended coverage including annual preventive maintenance visits
• PayPerService Hour Plans available
Financing options include capital lease agreements operating leases through our partners direct financing programs typically structured over three five years subject credit approval
8.FAQ
Q What existing batching/mixing equipment is compatible?
A Our machines are designed integrate any industrial pan or planetary mixer capable delivering consistent slump concrete Most clients use existing mixers successfully
Q How does implementation affect my current production during installation?
A We recommend planning installation during scheduled plant shutdown typical commissioning process takes days once foundation prepared Our team works minimize disruption
Q What ongoing maintenance skills are required?
A Daily lubrication weekly bolt tightening checks performed your staff Annual hydraulic filter changes bearing inspections recommended complex repairs handled our service technicians
Q Janë të disponueshme pjesë këmbimi?
A We maintain regional inventory critical wear parts vibration motors hydraulic seals PLC components Standard lead time nonstock items weeks not months
Q Can produce different block types same day?
A Yes quickchange mold system allows switching between compatible product profiles minutes enabling efficient small batch production
Q What training provided operators?
A Comprehensive onsite training covers machine operation basic troubleshooting recipe programming safety procedures included all installations Additional training modules available
Q What typical return investment period?
A Based historical data clients producing at capacity achieve ROI through labor savings reduced waste increased output months depending local market conditions production volume
