Brick Making Machines Manufacturing Catalog
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni cilësi të paqëndrueshme të tullave?, kostot e larta të punës, dhe pengesat e paparashikueshme të prodhimit? Manual and semiautomated brick forming processes often lead to significant material waste, frequent mold damage, and reliance on skilled operators who are increasingly difficult to retain. These inefficiencies directly impact your bottom line through elevated perunit costs and missed delivery deadlines.
How can you standardize brick density and dimensional accuracy across every production batch?
What solution reduces your dependency on manual labor while increasing output per shift?
Is your current equipment causing excessive downtime for mold changes or maintenance, crippling your plant's overall equipment effectiveness (OEE)?
Addressing these challenges requires a fundamental shift from variable manual processes to precisionengineered, automated production systems.
2. PËRMBLEDHJE E PRODUKTIT
Të Fully Automated Hydraulic Brick Making Machine is a stationary press system designed for highvolume, prodhimi i qëndrueshëm i lëndëve të ngurta, zgavër, and paving bricks using hydraulic compression. This system transforms raw material—typically a mix of cement, agregate, and pigments—into finished, cured bricks with minimal human intervention.
Rrjedha e punës operative:
1. Automatic Feeding: A conveyor system delivers a precisely measured volume of raw mix into the feed box.
2. Mold Filling & Precompaction: The mix is distributed into the mold cavity and initially compacted to remove air pockets.
3. Kompresim hidraulik me presion të lartë: The main hydraulic cylinders apply controlled pressure (matur në ton) to form the brick to its final density and shape.
4. Nxjerrja & Paletizimi: The finished brick is ejected onto a pallet or conveyor belt for transport to the curing area.
5. Automatic Pallet Return: The empty pallet cycles back to the loading position, creating a continuous loop.
Fusha e Aplikimit: Ideale për fabrikat e prodhimit të tullave në shkallë të mesme dhe të madhe, concrete product producers, and construction material suppliers requiring output from 10,000 te 30,000+ tulla për ndërrim 8 orësh.
Kufizimet: This system is engineered for use with drymix concrete or stabilized earth materials. It is not suitable for wetclay processing (which requires extruders) or very smallbatch, artisanal production where frequent product changeovers are needed.
3. TIPARET THEMELORE
Proportional Hydraulic System | Baza Teknike: Closedloop servohydraulics with pressure/flow feedback | Përfitimi Operacional: Delivers consistent pressing force cycletocycle, ensuring uniform brick density and strength | Ndikimi i ROI: Reduces reject rates by an average of 1525%, directly saving on material costs and rework labor.
QuickChange Mould System | Baza Teknike: Ndërfaqja e standardizuar e bulonave dhe kunjat e shtrirjes së drejtuar | Përfitimi Operacional: Mundëson kalimin e plotë të kallëpit në nën 30 minuta kundrejt disa orëve | Ndikimi i ROI: Increases plant flexibility and OEE by allowing rapid response to different product orders without major downtime.
VibrationAssisted Compaction | Baza Teknike: Highfrequency eccentric vibrators mounted on the feed shoe and mold table | Përfitimi Operacional: Ensures complete cavity fill and eliminates voids before final press | Ndikimi i ROI: Improves surface finish and structural integrity, enhancing product marketability and reducing customer complaints.
Paneli i kontrollit i bazuar në PLC | Baza Teknike: Kontrollues logjik i programueshëm industrial me ekran me prekje HMI | Përfitimi Operacional: Lejon operatorët të ruajnë receta për produkte të ndryshme, monitoroni kohët e ciklit, and diagnose faults | Ndikimi i ROI: Reduces operator training time and enables datadriven process optimization for peak efficiency.
Kornizë e salduar e rëndë | Baza Teknike: Fabrikuar nga pllakë çeliku me tension të lartë me pika stresi të përforcuar | Përfitimi Operacional: Absorbs operational vibrations completely, extending the service life of all internal components | Ndikimi i ROI: Minimizon dështimet e lodhjes strukturore, leading to lower longterm maintenance costs and higher asset longevity.
Sistemi Automatik i Lubrifikimit | Baza Teknike: Centralized grease pump with distribution lines to all bearing points | Përfitimi Operacional: Provides scheduled lubrication without operator intervention | Ndikimi i ROI: Parandalon konsumimin e parakohshëm të shufrave udhëzuese dhe kushinetat, një shkak kryesor i ndalimeve të paplanifikuara.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (SemiAutomatic Press) | Fully Automated Hydraulic Brick Making Machine Solution | Avantazhi (% përmirësim) |
| : | : | : | : |
| Output per Operator Shift| 2,500 4,000 tulla | 10,000 12,000 tulla | +250% |
| Brick Density Consistency| ±5% variance due to manual filling/pressure control| ±1.5% variance via automated process control| +70% më konsistente |
| Koha e ndërrimit të mykut| 120 180 minuta| 75% më shpejt |
| Konsumi i energjisë për 1000 Tulla| Based on older pump technology| Variabledisplacement pumps reduce idle power draw| Deri në 20% më të ulëta |
| Koha mesatare ndërmjet dështimeve (MTBF)| ~ 400 ore pune| >800 orët e punës (të dhënat në terren)| +100% përmirësim |
5. SPECIFIKIMET TEKNIKE
Kapaciteti prodhues: Modele të konfigurueshme nga 1,200 te 1,800 tulla në orë.
Vlerësimi i presionit: Main hydraulic pressure adjustable from 120 te 220 ton.
Kërkesat për fuqi: Motori kryesor i drejtimit(s): 18.5 kW 30 kW; Vibrator motors: Additional total of ~5 kW; Standard supply voltage is threephase AC at either standard regional voltages.
Specifikimet e materialit: Compatible with aggregates up to ≤6mm; Cement content typically ≥10%; Moisture content ≤8%.
Dimensionet fizike (Tipike): L x W x H ≈4500mm x1800mm x2200mm; Pesha përafërsisht.: ~ 810 tonë metrikë.
Gama e funksionimit të mjedisit: Designed for indoor installation; Ambient temperature range recommended between +5°C / +40°C; Humidity noncondensing.
6. Skenarët e APLIKIMIT
Furnizuesi i Materialeve të Ndërtimit Urban
Challenge A supplier faced volatile demand for different brick types (solid blocks today paving stones tomorrow). Their old multimachine setup caused long changeovers high workinprogress inventory tying up capital.
Solution Implementation of two fully automated hydraulic brick making machines with quickchange molds.
Results Changeover time reduced from half a shift to under an hour enabling justintime production models Inventory levels were cut by40% while fulfilling15% more customer orders monthly due increased flexibility
LargeScale Infrastructure Project Contractor
Challenge A contractor building a remote highway needed an onsite brick production plant ensure supply but local labor was unskilled in traditional methods leading poor quality control
Solution Deployment of a containerized automated brick making plant featuring one primary hydraulic press machine
Results The project achieved consistent ASTMgrade concrete bricks directly at site eliminating transport costs Operator training focused on machine interface not craft skills reducing quality dependence on individual skill Project reported22% lower material cost versus sourcing externally
Konsiderata Komerciale
Equipment pricing tiers are primarily determined by the degree of automation press capacity:
EntryLevel SemiAutomatic Systems require more operator involvement starting range
Standard Fully Automated SinglePallet Machines represent core offering detailed here midrange investment
HighCapacity TwinPallet or Rotary Table Systems designed for maximum output premium price point
Optional features include robotic pallet stackers color dosing systems integrated water spray units advanced data logging packages
Paketat e shërbimeve të ofruara zakonisht:
1 Annual Preventive Maintenance Inspection includes parts discount
2 Comprehensive Service Contract covering all labor travel parts excluding consumables like molds
3 Remote Monitoring Support providing realtime diagnostics via PLC connectivity
Financing options available through partner institutions include standard leasing structures milestonebased project financing or renttoown agreements tailored capital expenditure cycles
FAQ
Q What raw material preparation system is required upstream of this machine?
A An efficient pan mixer capable producing homogeneous drymix essential Optimal performance requires consistent aggregate size moisture content within specified ranges We provide guidelines for upstream equipment compatibility
Q How does this machine impact our overall plant footprint?
A As stationary system it requires fixed foundation However by consolidating multiple forming curing stages into one continuous automated line many operators find total plant layout becomes more efficient reducing material handling space
Q Cila është koha tipike e dërgimit nga vënia në punë e porosisë?
A For standard configurations lead time averages weeks Customized solutions may require additional time Detailed project planning including foundation preparation electrical hookups conducted parallel delivery minimize implementation timeline
Q Janë të disponueshme pjesë këmbimi?
A We maintain global inventory critical wear items like hydraulic seals cylinder components Control system built using industrystandard PLCs HMIs ensuring component availability locally most regions
Q Can existing mold designs be adapted fit your machine?
A Potentially yes Our engineering team can evaluate current mold designs adapt them our quickchange mounting interface This often represents significant cost saving versus complete retooling
Lini Mesazhin Tuaj
Kategoritë e produkteve
-
Pesha në Pioneer 32×42 Mallkimi i nofullës
-
Kompania tregtare e minierave gëlqerore Çmimi me shumicë
-
Vende guroresh të certifikuara me Iso në testimin e Lagos
-
Testim i qëndrueshëm i pajisjeve për shtypje dhe kontrollim
-
Polic i nofullës së serisë JC
-
Kuota e fabrikës dërrmuese të mineralit të hekurit luksoz