Brick Making Machines Maker Delivery
1. HAPJE NGA PIKA E DIKIMIT
Managing a commercial brick production line requires balancing output, quality, and cost under constant pressure. Common operational challenges include inconsistent raw material feed leading to variable brick density and strength, frequent mold changes causing excessive production downtime, and high energy consumption per unit that erodes profit margins. Manual handling and stacking not only limit throughput but also contribute to a higher rate of product damage before curing. Are you facing rising labor costs, unpredictable maintenance cycles on older equipment, or an inability to scale production to meet contract demands without significant capital outlay? These bottlenecks directly impact your plant’s profitability and competitive positioning.
2. PËRMBLEDHJE E PRODUKTIT
This content details our range of industrial Makinat e prodhimit të tullave, specifically automated stationary block machines designed for highvolume production. The operational workflow is engineered for continuous output: (1) Automated batching and mixing of raw materials (çimento, agregate, hiri fluturues), (2) Precision feeding and highpressure compaction within a rigid mold system, (3) Automated ejection and transfer of green bricks onto pallets, (4) Accumulation and indexing for efficient transport to the curing chamber. These systems are scoped for largescale commercial yards, prodhuesit e produkteve të betonit, and construction material suppliers producing solid, zgavër, and interlocking concrete blocks. Limitations include requirements for a stable power supply, prepared foundation pads, and consistent raw material grading to achieve specified performance.
3. TIPARET THEMELORE
ServoDriven Hydraulic System | Baza Teknike: Closedloop proportional valve control with feedback sensors | Përfitimi Operacional: Delivers precise pressure ramping and dwell time, ensuring uniform brick density with minimal hydraulic shock or heat generation | Ndikimi i ROI: Redukton konsumin e energjisë deri në 25% compared to standard systems and lowers longterm maintenance costs
QuickChange Mold Cartridge System | Baza Teknike: Standardized subplate mounting with guided alignment pins | Përfitimi Operacional: Mundëson kalimin e plotë të kallëpit në nën 15 minutes by two operators without specialized tools | Ndikimi i ROI: Increases machine utilization rate by reducing downtime, allowing smaller batch runs to be economically viable
Intelligent Vibration Platform | Baza Teknike: Multidirectional eccentric weights with variable frequency drives (VFD) | Përfitimi Operacional: Optimizes material consolidation for different mix designs, eliminating voids and achieving superior surface finish from the first brick | Ndikimi i ROI: Lowers rejection rates by ensuring consistent quality compliance from startup
Lubrifikimi i centralizuar & Monitorimi i gjendjes | Baza Teknike: Automated greasing points with flow sensors connected to machine PLC | Përfitimi Operacional: Provides scheduled lubrication to all critical wear points and alerts operators to any blockage or deviation | Ndikimi i ROI: Prevents unscheduled downtime due to bearing or guide failures, duke zgjatur intervalet e riparimeve të mëdha
Kthimi i paletës & Circulation Conveyor | Baza Teknike: Integrated steelbelt conveyor loop with synchronized drive | Përfitimi Operacional: Automatically returns empty pallets to the loading station in a continuous cycle without manual intervention | Ndikimi i ROI: Reduces labor requirements for material handling and minimizes pallet damage, duke ulur kostot e konsumit
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Zgjidhja jonë e makinës për prodhimin e tullave | Avantazhi (% përmirësim) |
| : | : | : | : |
| Cycles per Hour (Blloku standard) | 1,800 2,200 cycles/hr | 2,400 2,600 cycles/hr| +15% Prodhimi |
| Konsumi i energjisë për 1000 Tulla| 85 100 kWh / 1000 tulla| 65 75 kWh / 1000 tulla| 22% Kostoja e Energjisë |
| Koha e ndërrimit të mykut| 45 60 minuta| <15 minuta| 70% Koha e ndërprerjes |
| Përdorimi i Përzierjes (Mbeturinat) | 35% Reject/Material Loss| <1.5% Reject/Material Loss| Reduced Raw Material Cost |
5. SPECIFIKIMET TEKNIKE
Kapaciteti/Vlerësimi: Production output of 2,400 - 2,600 blloqe standarde (400x200x200 mm) per hour under optimal conditions.
Kërkesat për fuqi: Makina kryesore mundësohet nga një 55 motor elektrik kW; total connected load approximately 90 kW (including vibrators, transportues).
Specifikimet e materialit: Constructed from hightensile steel plate at stress points; hardened alloy steel liners in the compaction chamber; industrialgrade hydraulic components.
Dimensionet fizike: Gjurmë makinerie prej përafërsisht. 8m (L) x 4 m (W) x 3.5m (H). Total system length with conveyor typically requires a 25m bay.
Gama e funksionimit të mjedisit: Projektuar për funksionim në temperaturat e ambientit nga +5°C deri në +45°C. Electrical components rated for IP54 protection against dust and water spray.
6. Skenarët e APLIKIMIT
Precast Concrete Products Plant Expansion
Sfida: A manufacturer needed to fulfill a large infrastructure contract but was constrained by the slow cycle time and high waste rate of their existing brick making machines.
Zgjidhje: Implementation of a highcycle servohydraulic brick making machine with an intelligent vibration system tailored for their specific aggregate mix.
Rezultatet: Achieved a quantified output increase of overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity20%, reduced product waste from ~4% to below .8%, meeting the project timeline.
Fly Ash Utilization Facility
Sfida: A power plant’s downstream operation sought to increase commercial use of fly ash but struggled with mix consistency using older compaction equipment.
Zgjidhje: Installation of a brick making machine with precise moisture sensing and adaptive pressure control optimized for high flyash content mixes.
Rezultatet: Consistently produced ASTMcompliant bricks with >60% përmbajtja e hirit; të dhënat në terren tregojnë a % improvement in final compressive strength uniformity.
Furnizuesi i Materialeve të Ndërtimit Urban
Sfida: Frequent custom orders necessitated multiple short production runs on a single machine line , leading t o prohibitive downtime f or mold changes .
Zgjidhje : Procurement o f abrick making machine equipped wit h th e quickchange mold cartridge system .
Rezultatet : Reduced nonproductive time b y approximately hours pe r week , enabling th e supplier t o profitably accept smaller , specialized orders while maintaining core production .
Konsiderata Komerciale
Ourbrick making machines are offered i n three primary tiers t o match operational scale an d investment plans :
Niveli : Standard Production Model – Includes core servohydraulic system , basi c vibration platform , an d manual pallet feed .
Niveli : HighOutput Model – Adds th e quickchange mold system , integrate d pallet circulation conveyor , an d enhanced diagnostics .
Niveli : Fully Automated Line – Incorporates robotic stacking , automatic mix feed from batching plant , an d full plant SCADA integration .
Optional features include specifi c mold libraries , dedusting shrouds , an d alternative liner materials fo r abrasive mixes . Comprehensive service packages range fro m preventative maintenance plans t o fullsite operational training an d remote monitoring support . Financing options including equipment leasing an d term loans ar e available t o hel p manage capital expenditure .
FAQ
Q What ar e th e infrastructure requirements fo r installing thi s brick making machine ?
A successful installation requires reinforced concrete foundation capable o f supporting dynamic loads , stable V threephase power supply wit h appropriate transformer capacity , an d compressed air fo r auxiliary functions . Detailed site preparation guidelines ar e provided .
Q How does thi s machin e handle variations i n raw material moisture content ?
Th e syste m can b e equipped wit h optional inline moisture probes tha t provide dat ato th e PLC allowing fo r minor automatic compensation i n vibration timetomaintain density ; however consistent premix conditioning remains critical fo r optimal results .
Q What i s th e expected lifespan o f critical wear parts likemoldsan d liners ?
Unde r normal operating conditions wit h proper maintenance hardened steel liners typically last fo r million cycles before requiring refurbishment while molds themselves depending on design can produce several million units .
Q Are these machines compatible wit h existing batching plantsan dcuring systems ?
Yes thesebrick making machines ar e designed fo r integration into complete plants They feature standardized interface heightsan dreceive signals fro m upstreamdownstream equipment ensuring synchronized operation .
Q What training isprovidedforour operatorsandmaintenance staff ?
We provide comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting common faultsandmold changeover protocols Documentation includes detailed manuals part listsand schematic diagrams .
Q Whataretheleadtimesfor deliveryinstallation?
Lead times vary basedonmodel configurationandcurrent production schedule Typically delivery occurs within weeks following order confirmationwith installation commissioning requiring approximately weeks onsite dependingonpreparedness .
7 KONSIDERATA TREGTARE
8 FAQ
