Bespoke Jc5000 Jaw Crusher Prices
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet tuaja të fitimit të agregatit ose minierave? Thërrmimi parësor është një pengesë kritike, dhe dështimi i pajisjeve këtu kalon në të gjithë linjën tuaj të përpunimit. Merrni parasysh këto sfida të zakonshme:
Kohë joproduktive të paplanifikuara: Premature wear on crusher jaws and bearings leads to catastrophic failure, halting production for days and incurring significant labor and parts costs.
Kostot e larta operative perTon: Frequent component replacement, excessive energy consumption per tonne crushed, and high maintenance labor hours directly reduce your bottom line.
Produkt jo konsistent & Cilësia e produktit: Worn or poorly designed jaw profiles cause feed material to slab or produce excessive fines, failing to meet spec and creating downstream processing issues.
Fleksibilitet i kufizuar i furnizimit: Inability to handle a varied feed size or occasional tramp material without stalling or causing damage, reducing overall plant flexibility.
Is your primary crusher a constant source of cost and concern? It’s time to evaluate a solution engineered for total cost of ownership.
2. PËRMBLEDHJE E PRODUKTIT
The Bespoke JC5000 is a heavyduty, singletoggle jaw crusher designed for highcapacity primary crushing in quarrying, minierave, dhe aplikimet e riciklimit të prishjes. Its robust design focuses on delivering consistent performance with minimized operational expense.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large runofmine or blasted feed (deri në 1300 mm) drejtohet në thellësi, dhomë dërrmuese pa mbytje.
2. Veprimi dërrmues: A highinertia flywheel and an aggressive elliptical jaw motion apply intense compressive force to the material against the fixed jaw plate.
3. Shkarkimi & Pastrimi: Crushed material exits at the bottom with a consistent discharge setting, aided by a hydraulic toggle tensioning and adjustment system for quick product size changes.
Fusha e Aplikimit: Ideale për hard rock (granit, bazalt), xeherore abrazive, and reinforced concrete. I përshtatshëm për impiante të palëvizshme ose instalime të mëdha me gjurmim celular.
Kufizimet: Nuk është projektuar për ngjitës, materiale të pasura me argjilë pa prerje paraprake; requires professional installation on a engineered substructure.
3. TIPARET THEMELORE
Rregullimi i hidrosetit CSS | Baza Teknike: Hydraulic ram behind the toggle plate | Përfitimi Operacional: Vendosja në anën e mbyllur (CSS) adjustments can be made in minutes under load, pa ndalur dërrmuesin. | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndryshimet e produktit deri në 80%, rritjen e shfrytëzimit të bimëve.
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Spherical selfaligning roller bearings on both eccentric shaft and toggle seat | Përfitimi Operacional: Higher load capacity and longer service life compared to bronze bushings; runs cooler with lower friction. | Ndikimi i ROI: Zgjat intervalet e shërbimit të kushinetave me 23x, lowering parts inventory costs and unplanned failure risk.
Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Analiza e elementeve të fundme (FEA)designed chamber profile with steep nip angle | Përfitimi Operacional: Promotes deep drawing of feed material, redukton urën, and increases throughput capacity per unit of energy consumed. | Ndikimi i ROI: Të dhënat në terren tregojnë a 1218% improvement in tonnes per hour (tph) at equivalent power draw versus previous generation designs.
BoltOn Wear Parts System | Baza Teknike: Modular jaw plates with mechanically locked wedges | Përfitimi Operacional: I sigurt, toolchangeable wear parts without welding; reversible jaws maximize metal utilization. | Ndikimi i ROI: Cuts jaw plate changeout time by over 50% and extends liner life by up to 30%, directly reducing labor and consumable costs.
Shuarje e integruar e pluhurit & Vulosja | Baza Teknike: Labyrinth seals with positivepressure grease purging points at all bearing locations | Përfitimi Operacional: Effectively excludes dust and contaminants from critical bearing assemblies. | Ndikimi i ROI: Proven to be the primary factor in achieving documented bearing service life exceeding 25,000 hours in abrasive environments.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | Bespoke JC5000 Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria / Koha e funksionimit| ~ 92% (planifikuar & ndalesa të paplanifikuara) | Testimi i industrisë tregon >96% disponueshmëria| +4% (+430 hrs annual production) |
| Wear Part Cost/Tonne| Baza bazë (100%)| Reduced consumption via geometry & metalurgjisë| 25% te 35% |
| Efikasiteti i Energjisë (kWh/ton)| Baza bazë (100%)| Kinematika e optimizuar & dizajni i dhomës| 10% te 15% |
| Orari i punës së mirëmbajtjes/viti| ~ 250 orë (estimates) | Simplified access & bolton components| 40% (~100 hours saved) |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: Deri në 1,750 ton në orë (varet nga materiali i ushqimit dhe vendosja e mbyllur).
Hapja e furnizimit: 1300mm x 1000 mm (51" x 40").
Kërkesa për fuqi: 200 kW (270 HP) electric drive standard; configured for direct coupling to industrystandard motors.
Specifikimet e materialit: Kornizë çeliku e prodhuar me qëndrueshmëri të lartë; Pllaka nofulla çeliku mangani (14%18% opsionale); Bosht i çuditshëm çeliku i aliazhuar i falsifikuar.
Dimensionet fizike (LxWxH): Përafërsisht. 4.5m x 3.8m x 3.6m (installation footprint).
Pesha operative: ~ 62000 kg.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; protection systems available for extreme dust or humidity.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: A major quarry needed higher primary throughput but faced space constraints preventing a parallel crushing line setup.
Zgjidhje: Replacement of two older jaw crushers with a single Bespoke JC5000 Jaw Crusher fitted with premium abrasionresistant jaws.
Rezultatet: Achieved required tonnage increase within the same footprint while reducing energy costs by an estimated $25k annually due to higher efficiency of one modern unit versus two older units.
Modernizimi i impianteve të përpunimit të mineralit të hekurit
Sfida: Chronic downtime from premature bearing failures in an extremely abrasive environment led to unpredictable production shortfalls.
Zgjidhje: Installation of the Bespoke JC5000 Jaw Crusher specifically for its sealed roller bearing design integrated with an automated grease management system.
Rezultatet: Bearing service life extended from an average of 8 muaj deri në fund 36 months postinstallation—a key factor in helping the plant exceed its annual availability target by over three percentage points.
7. KONSIDERATA TREGTARE
The investment in a Bespoke JC5000 Jaw Crusher is structured around providing predictable total cost ownership.
Niveli i çmimeve të pajisjeve bazë: Includes core crusher assembly with standard motor mounts,vbelts drives,and basic instrumentation.Consult factory for current pricing aligned with regional markets.
Karakteristikat opsionale & Paketat:
Performance Package: Includes hydraulic setting adjustment,wedge release system,and advanced motor starter/controls package.
Durability Package: Upgraded metallurgy jaw plates,customized liner profiles,and enhanced sealing kits for severeservice applications.
Monitoring Package: Integrated vibration sensors,sondat e temperaturës,and remote telemetry gateway for predictive maintenance data flow.
Marrëveshjet e Shërbimit:
Mbështetje platini: Comprehensive annual inspection,shërbimet e mirëmbajtjes parashikuese,and priority parts dispatch with guaranteed response times.
Mbështetje Gold: Scheduled inspection servicesand discounted parts pricing.
Financing Options are available through our partners including equipment leasing structures tailoredto capital expenditure cyclesand project financing modelsfor largescale greenfield developments.
FAQ
Q1 Is the Bespoke JC5000 compatible with my existing plant infrastructure?
A1 The JC5000 is designedto interfacewith standard heavyduty feeders conveyorsand support structures.Detailed foundation drawingsand interface specificationsare providedfor engineering reviewby your contractorsto ensure compatibility.
Q2 What is the expected impacton my operational staffing?
A2 Your operators will benefitfrom simplified daily checksand much faster product size adjustments.Routine maintenance tasksrequire fewer manhoursdue tooverengineered access pointsandthe bolton wear part systemreducing complexity.
Q3 How doesyour pricing modelcompareto totalcostof ownership(TCO)?
A3 Our commercial proposalincludesa detailed TCO projectioncontrastingthe initial capital outlayagainstprojected savingsin energyconsumptionwear partsandmaintenance laborovera standardfiveyearperiod.This providesa clear financial picturefor your evaluation.
Q4 What lead timescan we expectfor deliveryand commissioning?
A4 Standard lead timesvarybasedon configurationandglobal supply chain conditions.Upon order confirmationyou will receivea project planwith key milestonesincludingfactory acceptance testingdeliveryandsupervised commissioningby our field engineers
Q5 Are performance guaranteesoffered?
A5 Yeswe provideguaranteed performance figuresfor capacitypower consumptionandwear part lifewhen processingagreedupon reference materialsunder defined operating conditionsThese are detailedin our commercial contract
Q6 Can you assistwith wear part logisticsandreplacement planning?
A6 We recommendour planned service agreementswhich includeconsumables forecastingbasedonyour specificproduction dataThis ensurescorrectpartsare availablewhen neededminimizing inventory carryingcostsfor you
Q7 What trainingis providedfor our maintenance team?
A7 Comprehensive trainingis includedcoveringoperationdaily safety checksroutine maintenance proceduresandwear part replacementThis is conductedboth duringcommissioningandonsiteas required
