500 Tph Gold Mining Washing Factory ODM Prodhuesi i përballueshëm

500 Tph Gold Mining Washing Plant ODM Manufacturer Affordable

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are you scaling up alluvial or placer gold operations but finding that traditional washing and recovery methods are creating bottlenecks? Operational inefficiencies at high throughputs directly impact your bottom line. Merrni parasysh këto sfida të zakonshme: Inconsistent Recovery Rates at Scale: Lower recovery percentages on fine gold and nuggets when processing 500 Tph…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are you scaling up alluvial or placer gold operations but finding that traditional washing and recovery methods are creating bottlenecks? Operational inefficiencies at high throughputs directly impact your bottom line. Merrni parasysh këto sfida të zakonshme:
Inconsistent Recovery Rates at Scale: Lower recovery percentages on fine gold and nuggets when processing 500 Tph of material can mean thousands of dollars in lost revenue per day.
Koha e tepërt joproduktive për mirëmbajtje: Poorly designed plants with abrasive wear points require frequent shutdowns, halting your entire production line.
High Water and Power Consumption: Inefficient scrubbing and screening processes lead to unsustainable utility costs, veçanërisht në vendet e largëta.
Difficulty Handling ClayBound Material: Sticky clay can blind screens and reduce classification efficiency, drastically cutting effective capacity.
Rapid Capital Depreciation: Equipment that cannot withstand 24/7 mining cycles suffers from premature failure, demanding earlier replacement.

Is your current setup equipped to deliver consistent, costeffective tonnage while maximizing gold recovery? The solution requires a plant engineered specifically for highvolume, funksionimin e vazhdueshëm.

2. PËRMBLEDHJE E PRODUKTIT

Të 500 Tph Gold Mining Washing Fabrika është një komplet, modular processing system designed for the primary washing, pastrim, skriningu, and gravity concentration of alluvial and eluvial deposits. Ai transformohet i papërpunuar, excavated feed into concentrated heavy mineral sands ready for final gold extraction.

Rrjedha e punës operative:
1. Furnizimi primar & Pastrim: Runofmine material is introduced into a robust scrubber for aggressive agitation, breaking down clay conglomerates and dissolving dirt from rocks and gold.
2. Përmasat & Klasifikimi: The discharged slurry passes over vibrating screens to separate +2mm to +10mm (të konfigurueshme) tepër i madh (zhavorret) from the valuable fines fraction.
3. Slurry Distribution & Përqendrimi i gravitetit: Llaçi i vogël, që përmban arin e çliruar, is evenly distributed to a bank of highcapacity centrifugal concentrators for primary gold recovery.
4. Menaxhimi i Sterilit & Trajtimi i ujit: Waste tailings are conveyed away, while process water is channeled to a settling/recycling system to minimize fresh water intake.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for largescale placer/alluvial gold operations, river dredging projects, and ancient riverbed deposits. Effective on a range of materials from sandy gravels to moderately claybound ore.
Kufizimet: Jo i përshtatshëm për shkëmbinj të fortë (lode) ore requiring crushing or chemical (cyanide) përpunimi. Feed material size is typically limited to under 250mm.

3. TIPARET THEMELORE

HeavyDuty Scrubber | Baza Teknike: Hightorque gear drive with internal lifters | Përfitimi Operacional: Ensures thorough disintegration of claybound aggregates without bogging down | Ndikimi i ROI: Ruan xhiron e projektimit të 500 Tph even with difficult feed material, preventing costly slowdowns.

Precision Vibrating Screen | Baza Teknike: Multistage deck with adjustable screen panels | Përfitimi Operacional: Provides accurate particle size separation critical for efficient downstream concentration | Ndikimi i ROI: Reduces gold losses associated with misdirected particle sizes by ensuring optimal feed to concentrators.

Advanced Centrifugal Concentrator Bank | Baza Teknike: Continuous bowl rotation with fluidized bed recovery process | Përfitimi Operacional: Delivers high recovery rates on both fine flour gold and larger nuggets at full plant capacity | Ndikimi i ROI: Industry testing demonstrates recoveries consistently above 98%, directly increasing revenue per ton processed.

Dizajn modular i rrëshqitjes | Baza Teknike: Preassembled structural steel skids with integrated walkways | Përfitimi Operacional: Dramatically reduces onsite installation time and civil works cost | Ndikimi i ROI: Plant commissioning can be achieved in weeks versus months, përshpejtimi i kohës së prodhimit.

Intelligent Water Circulation System | Baza Teknike: Closedloop design with settling ponds and pump sumps | Përfitimi Operacional: Redukton konsumin e ujit të freskët deri në 80% compared to openloop systems | Ndikimi i ROI: Lowers operational costs significantly and simplifies permitting in watersensitive regions.

Paketa e rreshtimit Rezistent ndaj Abrasionit | Baza Teknike: Highchrome or urethane liners at all critical wear points | Përfitimi Operacional: Extends component life in highly abrasive environments | Ndikimi i ROI: Reduces spare parts consumption and maintenance downtime by an average of 30%, as shown in field data.

Centralized Control Panel | Baza Teknike: PLCbased monitoring with motor start/stop and fault diagnostics | Përfitimi Operacional: Allows a single operator to monitor and control the entire washing process from one location | Ndikimi i ROI: Lowers labor requirements and improves response time to any process anomalies.

4. PËRPARËSITË KONKURRETARE

| Metrikë e performancës | Standardi i Industrisë (500 Tph Plant) | Jonë 500 Tph Gold Mining Washing Plant Solution | Avantazhi (% Përmirësimi) |
|||||
| Shkalla e rikuperimit të arit të shkëlqyeshëm | 92% 95% | Në mënyrë të vazhdueshme >98% | +3% te +6% Rimëkëmbja |
| Konsumi mesatar i ujit | ~1500 m³/day | ~800 m³/day (sistem me qark të mbyllur) | ~47% Reduction |
| Intervali i planifikuar i mirëmbajtjes| Çdo 400500 orët e punës | Çdo 750 orët e punës | +50% Koha e funksionimit |
| Instalimi & Koha e komisionimit (nga dorëzimi) | 1216 javë | 68 javë | ~ 50% më shpejt |
| Total Power Draw | ~750 kW | ~680 kW (optimized drive systems) | ~9% Energy Savings |

5. SPECIFIKIMET TEKNIKE

Kapaciteti i projektimit: 500 tonë metrikë në orë (Tph), variable based on feed density.
Kërkesat për fuqi: Ngarkesa totale e lidhur afërsisht 680 kW. Requires stable 400V/50Hz or 480V/60Hz threephase power supply.
Specifikimet e materialit: Struktura primare ASTM A36 çeliku me karbon; Critical wear components in AR400 steel or equivalent; Abrasionresistant lining throughout slurry path.
Dimensionet fizike (Modular): Approximate footprint of fully assembled plant is 45m (L) x 22 m (W) x 12m (H). Ships as preassembled skid modules.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dust suppression and noise enclosures available as options.

6. Skenarët e APLIKIMIT

LargeScale Alluvial Mine Expansion

Challenge A West African mining company needed to increase processing capacity from 200 Tph to 700 Tph but faced space constraints and high water costs.
Solution Implementation of two modular 500 Tph Gold Mining Washing Plants configured in parallel with a shared water recycling system.
Results Achieved combined throughput of over 1000 Tph within the existing site footprint. The closedloop water system cut freshwater procurement costs by 60%, paying back the investment within 14 muaj.

ReTreatment of Old Tailings Dams

Challenge An operation in South America sought to recover residual gold from historical tailings but found existing equipment recovered only coarse gold inefficiently.
Solution A single 500 Tph plant was configured with an extended scrubber section and specialized screen decks tailored to the fine, degraded material profile.
Results The plant achieved 96% recovery on the sub100 micron gold fraction that previous equipment missed, turning a liability into a profitable operation with minimal waste handling required.

7. KONSIDERATA TREGTARE

Our solutions are offered under clear commercial frameworks designed for project budgeting:

Nivelet e çmimeve
Base Plant Package includes core modules for scrubbing,skriningu,and gravity concentration
Enhanced Package adds advanced instrumentation,the full abrasion package,and automated controls
Turnkey Project includes civil engineering support,final commissioning,dhe trajnimin e operatorëve 500 Tph Gold Mining Washing Factory ODM Prodhuesi i përballueshëm

Karakteristikat opsionale
Customizable features include specific screen deck configurations,tailings stacking conveyors,diesel power generation modules,and enhanced dust suppression systems

Paketat e Shërbimit
We offer tiered service agreements from basic technical support through comprehensive annual maintenance contracts including scheduled inspectionsand priority spare parts provisioning

Opsionet e financimit
We work with international export credit agenciesand equipment financing partners ableto structure leasetoownor project financing solutions typically rangingfrom36to60month terms

8.FAQ 500 Tph Gold Mining Washing Factory ODM Prodhuesi i përballueshëm

What is the typical particle size range this plant can process?
The plant is optimizedfor material under250mmwiththe primarygoldrecovery circuit most effectiveon particlesbelow10mmSpecific screen deckscan be configuredfor your deposit's granulometry

How many operators are required toruntheplant?
The centralizedcontrolsystem allowsfor singleoperator oversightof thewashingprocessAdditional personnelare neededfor feed managementand general site maintenance

Whatarethe lead timesfor manufactureand delivery?
Standardlead timefora complete500TphGoldMiningWashingPlantis2024weeksfromorderconfirmationExpeditedoptionsmaybeavailable

Do you provideonsite training?
YesOperatorandmaintenancetrainingconductedduringcommissioningis includedwith everyplant purchaseComprehensive manualsand video guidesarealsoprovided

Can thisplantbe relocatedonce installed?
YesThe modularskiddeddesignfacilitatesdisassembly relocationandrecommissioningat anewsite minimizingcapitalexpenditureforfutureprojects

Whatkindof aftersalessupportis available?
Weprovidelifetimesupportincludinga12monthwarrantyonsuppliedcomponentsremote technicalassistanceanda globalnetworkof servicepartnersforsparepartsandsitevisits

How do we determineif our depositissuitableforthisplant?
Our engineeringteamcanreviewyour depositassayandbulk sample resultsto providea theoreticalrecoveryassessmentandplant configurationrecommendation

Etiketat: 500 Tph Gold Mining Washing Factory ODM Prodhuesi i përballueshëm