500 Tph Gold Mining Washing Plant Contract Manufacturer Moq
1. HAPJE NGA PIKA E DIKIMIT
Shkallëzimi i operacioneve të rikuperimit të arit në 500 Tph paraqet sfida të dallueshme që ndikojnë drejtpërdrejt në përfitimin. Plant managers and engineering contractors often face:
Koha e lartë e ndërprerjes së funksionimit: Frequent clogging in scrubbers and screens from sticky clay or oversize material halts entire processing lines, kushton mijëra në orë në prodhim të humbur.
Normat e paqëndrueshme të rikuperimit: Variable feed material can overwhelm static washing systems, leading to goldbearing fines bypassing recovery circuits and reporting to tailings.
Uji i tepërt & Konsumi i energjisë: Inefficient pump systems and material handling in highcapacity plants create unsustainable utility costs, eroding project margins.
Veshja e shpejtë e komponentëve: Abrasive feed at this volume degrades standard liners, ekranet, dhe tubacionet, resulting in high maintenance costs and unpredictable replacement schedules.
Complex Commissioning & Integrimi: Sourcing a plant from multiple vendors leads to coordination failures, design gaps, and prolonged timetooperation.
Are you managing these risks? The solution lies in a singlecontract, engineered system designed for reliability at scale.
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është i kompletuar, me rrëshqitje ose modulare 500 Fabrika e larjes së minierave të arit Tph. It is engineered as a turnkey solution for alluvial and eluvial deposits, designed to process raw feed material into concentrated ore ready for final gold recovery (p.sh., via gravity concentrators or direct cyanidation).
Rrjedha e punës operative:
1. Furnizimi primar & Pastrim: Runofmine (ROM) material is fed into a robust trommel or scrubber for disaggregation and initial washing.
2. Përmasat & Heqja e Mbetjeve: Shkëmbinj me përmasa të mëdha (+75mm) are ejected via conveyors. Midsize gravels are typically routed to secondary crushing or waste stockpiles.
3. Critical Clay & Fines Processing: The sub75mm fraction passes through vibrating screens with highpressure spray bars to break down clay matrices.
4. Përqendrimi primar: The liberated sand and gold fraction reports to primary concentration units (p.sh., xhiga, spirale) for initial upgrade.
5. Menaxhimi i Sterilit & Trajtimi i ujit: Waste streams are managed via slurry pumps; process water is recirculated through a compact clarification system.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për depozitimet aluviale/vendosëse, weathered eluvial materials, and old tailings reprocessing with moderate clay content.
Kufizimet: Jo i përshtatshëm për shkëmbinj të fortë (lode) xeheror pa grimcim paraprak. Feed material size distribution must be evaluated; excessive boulders (>500mm) may require a prescalping circuit.
3. TIPARET THEMELORE
Moduli HeavyDuty Scrubber | Baza Teknike: Hightorque hydraulic drive system with reinforced lifters | Përfitimi Operacional: Processes highclay feed without bogging down; maintains consistent throughput even with variable material | Ndikimi i ROI: Reduces downtime due to clogging by an estimated 70%, safeguarding fullshift production targets.
Modular Interlocking Design | Baza Teknike: Bolttogether skids with prealigned flanges and integrated walkways | Përfitimi Operacional: Redukton kohën e instalimit në vend deri në 60% versus componentbased builds | Ndikimi i ROI: Lowers contractor erection costs and accelerates revenue generation by weeks.
Advanced Water Management Circuit | Baza Teknike: Highcapacity hydrocyclones paired with a compact thickener for closedloop water recycling | Përfitimi Operacional: Zvogëlon kërkesat për kozmetikë për ujë të freskët 80% and minimizes settling pond footprint | Ndikimi i ROI: Drastically reduces water licensing costs and environmental management expenses.
Linatex®Lined Abrasion Zones | Baza Teknike: Critical wear areas lined with natural rubber offering superior abrasion resistance | Përfitimi Operacional: Extends service life of launders, pump casings, and screen decks in highly abrasive silica sands | Ndikimi i ROI: Lowers annual component replacement costs by approximately 40% bazuar në të dhënat në terren.
Kontroll i centralizuar PLC & Monitorimi | Baza Teknike: Kontrollues logjik i programueshëm industrial me ekran me prekje HMI që shfaq ngarkesat e motorit, normat e ushqimit, dhe presionet e pompës | Përfitimi Operacional: Enables oneoperator oversight of the entire washing circuit for optimized efficiency | Ndikimi i ROI: Reduces operational labor requirements while providing data for preventive maintenance scheduling.
HighG Force Vibrating Screens | Baza Teknike: Dual eccentric shaft drives generating optimal screen deck acceleration for sticky materials | Përfitimi Operacional: Prevents blinding of screen meshes, ensuring consistent sizing classification throughout the shift | Ndikimi i ROI: Maintains design recovery efficiency by ensuring proper sizing prior to concentration stages.
Integrated Safety Access Systems | Baza Teknike: Guardrails, safety grating platforms, and ladders designed per ISO 14122 standards integral to the module structure | Përfitimi Operacional: Provides safe operator access for inspection and routine maintenance tasks| ROI Impact Mitigates risk of workplace incidents, supporting compliance and reducing potential operational liabilities.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (500 Uzina Tph) | Jonë 500 Tph Gold Mining Washing Plant Solution | Avantazhi (% Përmirësimi) |
|||||
| Disponueshmëria mesatare | 8285% | 92%+ | +8% |
| Konsumi i ujit për ton | 3.5 m³/ton | <0.7 m³/ton | 80% |
| Instalimi & Koha e komisionimit (nga dorëzimi) | 1620 javë |1012 javë |35% |
| Liner Life in Primary Scrubber | ~ 1，200 orë | ~ 2，000 orë | +67% |
| Tërheqja e fuqisë për ton të përpunuar | ~2.1 kWh/Ton | ~1.8 kWh/Ton |14% |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i projektimit: 500 tonë metrikë në orë (Tph) of 150mm feed material， dendësia e masës ~1.6 t/m³.
Kërkesat për fuqi: Ngarkesa totale e lidhur afërsisht 850 kW。 Primary supply： 400V/50Hz ose 480V/60Hz，3faza。 Dedicated MCC included。
Specifikimet e materialit：
Çeliku strukturor： ASTM A36， primed and painted。
Abrasion Linings： Linatex® or equivalent on all highwear surfaces。
Kuvertën e ekranit： Polyurethane modular panels on primary sizing decks。
Pump Wetted Parts： Highchrome alloy for slurry duties。
Dimensionet fizike (Modular)： Configured across 68 interlocking skids。 Max skid dimensions：12m (L) x 3。5m (W) x 4。5m (H)。 Approximate total plant footprint：45m x 25m。
Gama e funksionimit të mjedisit： Projektuar për temperaturat e ambientit nga 20°C deri në +50°C。 Dust suppression spray system standard。
6. Skenarët e APLIKIMIT
Projekti i arit aluvial të Afrikës Perëndimore
Sfida： A new greenfield site with highly variable clay content（1540%） causing severe blockages in competitor equipment， limiting throughput to under 300 Tph consistently。
Zgjidhje： Implementation of our heavyduty scrubber module within the complete 500 Tph Gold Mining Washing Plant， featuring highpressure clay busting spray bars。
Rezultatet： Arritja e xhiros së qëndrueshme të +480 Tph； arritja e disponueshmërisë së impiantit 93。2% over the first quarter； clayrelated downtime was eliminated。
Southeast Asian Tailings Reprocessing Operation
Sfida： An existing operation sought to reprocess old tailings dams but faced space constraints for a large water settling pond system。
Zgjidhje： Deployment of our 500 Tph Gold Mining Washing Plant with the advanced closedloop water circuit， including highcapacity hydrocyclones。
Rezultatet： Fresh water consumption reduced by 85%； plant installed within the confined site； zero discharge license obtained due to efficient water recycling。
7. KONSIDERATA TREGTARE
Our contract manufacturing model provides clarity from quotation through commissioning。
Nivelet e çmimeve
Tier A – Basic Plant Package
Includes core modules（feed hopper， scrubber， ekranet， primary concentrator）， basic PLC controls， structural steel walkways。
Tier B – Optimized Plant Package （Most Common）
Includes Tier A plus full abrasion lining package， advanced water recycling circuit （thickener）， enhanced instrumentation， enclosed electrical MCC。
Tier C – Full Turnkey Solution
Includes Tier B plus onsite supervision of installation & vënien në punë， operator training package， firstyear critical spares kit。
Karakteristikat opsionale：
Onboard diesel power generation module，
Automated sampling system，
Remote telemetry monitoring package，
Customized conveyor lengths。
Paketat e Shërbimit：
Inspektimi vjetor & optimizimi，
Predictive maintenance program，
Guaranteed spare parts availability （e.g., ， nextbusinessday dispatch）。
Opsionet e financimit：
Equipment leasing through partner institutions，
Progressbased milestone payment plans，
Rentaltoown structures available。
8.FAQ
Q1 Is this 500 Tph Gold Mining Washing Plant compatible with our existing primary crusher or final gold room？
A1 Po。 The plant is designed with standardized interface points。 We conduct a full review of your upstream feed conveyor specs和 downstream product requirements to ensure seamless integration into your current flow sheet。
Q2 What is the typical rampup time to achieve full 500 Tph capacity after commissioning？
A2 Field data shows most operations reach 9095% of design capacity within the first 710 days of continuous operation。 Full capacity is typically sustained by week three as operators finetune feed rates。
Q3 How many operators are required per shift to run the plant？
A3 The centralized control system allows efficient operation with 2 personnel per shift—one controlling from the PLC cabin和 one conducting perimeter inspections—reducing labor costs versus legacy systems。
Q4 What are your payment terms？
A4 Standard commercial terms involve a 30% deposit upon contract signing， 40% upon completion of factory acceptance testing（FAT）， 25% upon shipment FOB，和 the final 5% upon successful site commissioning。
Q5 What is your Minimum Order Quantity （MOQ） as a contract manufacturer？
A5 Our MOQ is one complete plant system。 We do not typically manufacture individual component modules outside of a full plant contract due to engineering integration requirements。
Q6 Can you provide performance guarantees？
A6 Yes。 Our contract includes guaranteed throughput (±5% of rated 500 Tph) on specified feed material、 final product moisture content、和 overall plant availability during the warranty period subject to agreed feed parameters。
Q7 Do you handle international shipping和 customs clearance？
A7 We manage EXW/FOB/CIF shipping logistics through established partners based on your Incoterms preference。 We provide all necessary technical documentation for customs but do not act as a customs broker within the destination country
