500 Tph Gold Mining Washing Plant Companies Best Price
1. HAPJE NGA PIKA E DIKIMIT
Are you scaling your gold recovery operations and finding that your washing plant is the bottleneck? Operational challenges at the 500 TPH scale directly impact profitability. Common issues include:
Trajtimi i paqëndrueshëm i ushqimit: Fluctuations in feed grade and particle size distribution can overwhelm static systems, leading to gold loss in fines or blockages in scrubbers.
Uji i tepërt & Konsumi i energjisë: Inefficient screening and sluicing designs at high throughputs result in unsustainable utility costs, eroding margins.
Kohë joproduktive me mirëmbajtje të lartë: Poorly constructed trommels, ekranet, and slurry pumps require frequent, unplanned stoppages for repair and liner replacement.
Difficulty Meeting Environmental Targets: Ineffective water recycling and muddy tailings complicate site water management and reclamation efforts.
Is your current setup causing unpredictable recovery rates and operational costs that are difficult to forecast? The solution requires a system engineered specifically for reliable, highvolume processing.
2. PËRMBLEDHJE E PRODUKTIT
A 500 TPH Gold Mining Washing Plant is a complete modular processing system designed for alluvial or eluvial deposits. Funksioni i tij kryesor është pastrimi, klasifikojnë, and concentrate raw material to produce a heavy mineral concentrate for further gold extraction. Rrjedha e punës operacionale është një proces i vazhdueshëm:
1. Furnizimi primar & Pastrim: Runofmine material is fed into a robust scrubbing section (typically a trommel or scrubber) to break down clayey matrices and liberate gold particles.
2. Klasifikimi i madhësisë së grimcave: The scrubbed output passes over vibrating screens or trommel panels to separate oversize waste rock (+10mm deri në +75 mm, depending on deposit) nga fraksioni i imët i vlefshëm.
3. Përqendrimi i gravitetit: The undersize slurry reports to a series of highcapacity gravity concentrators (p.sh., koncentratorë centrifugale, llambat) to separate heavy minerals, including gold, from lighter gangue material.
4. Menaxhimi i Sterilit & Riciklimi i ujit: Waste tailings are conveyed to a settling area, while process water is clarified and recirculated to minimize fresh water intake.
Fusha e Aplikimit & Kufizimet: This plant type is optimal for freemilling alluvial/placer deposits with minimal clay content. It is not suitable for hard rock lode deposits requiring primary crushing and milling or for deposits with extremely high plastic clay content that may cause blinding without pretreatment.
3. TIPARET THEMELORE
Moduli HeavyDuty Scrubber | Baza Teknike: Abrasionresistant steel drum with internal lifters | Përfitimi Operacional: Consistent breakdown of agglomerates ensures maximum liberation of gold particles from clay and gravel matrices | Ndikimi i ROI: Improves overall recovery yield by 25% compared to undersized scrubbers, directly increasing revenue.
HighEfficiency Screening Deck | Baza Teknike: Shumëfazësh, polyurethanelined vibrating screens with adjustable amplitude | Përfitimi Operacional: Precise size classification reduces load on downstream concentrators and minimizes gold carryover into oversize waste | Ndikimi i ROI: Lowers reprocessing costs of waste piles and increases concentrator efficiency by providing consistent feed.
Cascading Centrifugal Concentration Circuit | Baza Teknike: Multiple highGforce concentrators in series with automated concentrate flushing | Përfitimi Operacional: Kap arin e imët deri në 50 microns with high capacity; automated systems maintain peak performance without constant operator adjustment | Ndikimi i ROI: Delivers industryleading recovery rates (>95% for +100µ gold), maximizing payback on processed material.
Integrated Water Management System | Baza Teknike: Modular settling ponds/cyclones and clean water sump with variablespeed supply pumps | Përfitimi Operacional: Riciklohet deri në 90% të ujit të procesit; provides consistent hydraulic flow to all plant sections regardless of feed conditions | Ndikimi i ROI: Cuts freshwater procurement costs by up to 80% and simplifies environmental compliance.
Dizajni modular BoltTogether | Baza Teknike: Preengineered structural steel modules with standardized connections | Përfitimi Operacional: Reduces site installation time by weeks versus stickbuilt designs; allows for future plant relocation or expansion | Ndikimi i ROI: Lowers capital installation costs by an estimated 1525% and protects longterm asset value.
Kontroll i centralizuar PLC & Monitorimi | Baza Teknike: Kontrollues logjik i programueshëm industrial me ekran me prekje HMI që shfaq ngarkesat e motorit, normat e ushqimit, and pump pressures | Përfitimi Operacional: Enables singleoperator oversight of the entire circuit; provides data for production reporting and preventative maintenance scheduling | Ndikimi i ROI: Reduces labor requirements and prevents costly equipment failures through early anomaly detection.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (500 Klasa TPH) | Jonë 500 Zgjidhja e fabrikës për larjen e minierave të arit TPH | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Shkalla e rikuperimit të arit (+100µ)| 88% 92% | >95% (fieldverified) | +3% te +7% |
| Konsumi i ujit për ton| ~1.5 m³/ton (fresh) | ~0.3 m³/ton (fresh) due to recycling loop| 80% |
| Disponueshmëria mesatare| 92% (robust component design) |>7 pikë përqindjeje |
| Instalimi & Koha e komisionimit| 812 weeks after component delivery| 46 javë (dizajn modular) |33% te 50% |
| Power Draw per Processed Ton| Ndryshon shumë; often suboptimal design| Optimized circuit layout reduces parasitic load| Të dhënat në terren shfaqen deri në 15% |
5. SPECIFIKIMET TEKNIKE
Kapaciteti nominal: 500 ton në orë (dry feed), scalable via modular addons.
Madhësia e furnizimit: Deri në 250 mm (subject to specific scrubber configuration).
Kërkesat për fuqi: Përafërsisht. 750 900 kVA total connected load, dependent on site layout and pumping distances.
Specifikimet kryesore të materialit:
Scrubbing Drum/Wear Surfaces: Hardoks 450 or AR400 Steel.
Kuvertën e ekranit: Panele modulare poliuretani.
Concentrators: Ceramiclined or polyurethane components.
Çeliku strukturor: ASTM A36 painted or galvanized.
Dimensionet fizike (Modular): Typical module dimensions are 12m L x 3m W x 4m H for transportability.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C; dust suppression systems standard; can be housed within a structure if required.
6. Skenarët e APLIKIMIT
Alluvial Gold Expansion Project, Afrika Perëndimore
Sfida: An existing operation using three separate smaller plants struggled with coordination, inconsistent recovery (>20% variancë), and high combined water usage exceeding license limits.
Zgjidhje: Replacement with a single integrated modular 500 Tph Gold Mining Washing Plant featuring an enhanced water recycling circuit.
Rezultatet: Plant output stabilized at a consistent 510 TPH. Gold recovery increased by an average of 8 percentage points. Freshwater consumption was reduced by 75%, bringing the operation into full compliance.
LargeScale Placer Mine Rehabilitation
Sfida: A contractor needed highvolume processing of previously stockpiled lowergrade gravels within a strict seasonal timeframe; fast mobilization was critical.
Zgjidhje: Deployment of a skidmounted 500 Tph Gold Mining Washing Plant with quickconnect piping and electrical harnesses.
Rezultatet: The plant was commissioned in 19 days from arrival on site. It processed over 2 million tonnes in a single season at an average grade exceeding feasibility study projections by 12%, validating the economic viability of the stockpile resource.
7. KONSIDERATA TREGTARE
Our solutions are offered in clear pricing tiers based on deposit characteristics:
1. Standard Configuration Package: Includes core scrubbing, skriningu, centrifugal concentration circuit, basic water sump system, Kontrollet PLC, structural supports/walkways – priced as turnkey FOB factory or delivered key components exworks price range typically between $X.XM $X.XM USD depending on options selected below..
2. Karakteristikat opsionale & Përmirësimet:
Advanced Clay Handling Scrubber Package
OnBoard Diesel Power Generation Module
Tailings Thickener/Press System
Fully Enclosed Housing for Dust/Temperature Control
3. Paketat e Shërbimit:
Komisionimi & Operator Training Support
Annual Preventative Maintenance Contracts
Remote Performance Monitoring Subscription
4.Opsionet e financimit:
We work with international export credit agencies as well as equipment financing partners who can offer leasetoown structures tailored towards mining projects which helps preserve working capital lines while still allowing immediate deployment
Shënim All commercial terms including final pricing will be determined after review projectspecific technical data sheets outlining exact deposit characteristics required specifications etc
FAQ
Q1 What level of clay content can this plant handle effectively?
A Our standard scrubber module is effective for moderate clay content (<15%). For deposits with higher plastic clay levels we recommend specifying our optional heavyduty attrition scrubber package which includes internal shaft design modifications preventing blinding ensuring stable throughput
Q2 How does this system integrate with our existing crushing circuit or downstream refining processes?
A The plant is designed as either standalone unit receiving raw feed via frontend loader conveyor belt etc It can also accept precrushed material if necessary The produced heavy mineral concentrate typically reports batch centrifugal concentrator catch which then discharged manually automatically into separate secure container ready transport your onsite laboratory intensive cyanidation facility etc Piping electrical interfaces standardized facilitate straightforward integration
Q3 What are typical operating labor requirements per shift?
A With centralized PLC automation one trained operator can monitor control entire washing circuit from control cabin Additional ground personnel may required managing feed stockpiling tailings conveyor belts etc but core processing functions designed minimal manual intervention
Q4 Are spare parts readily available given our remote location?
A We maintain global inventory critical wear parts such screen panels pump impellers ceramic liners etc Additionally provide clients comprehensive digital parts manual crossreferenced international suppliers expedite local sourcing when necessary Standard lead times nonstandard components clearly communicated during procurement process
Q5 Can you provide detailed process guarantees based on our ore sample?
A Yes following receipt representative bulk sample minimum XX kg we conduct benchscale pilot testing pilotscale testing where appropriate This data forms basis binding performance guarantee agreement covering key metrics throughput recovery rate power consumption specific project proposal
