250 300tph Stone Crushing Plant Wholesaler Factory Price
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion prodhimi agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? The challenges of a 250300tph stone crushing plant are significant: unpredictable throughput fluctuations leading to missed delivery schedules, excessive wear part costs from inefficient crushing actions, and high energy consumption per ton of finished product. Downtime for maintenance or unplanned repairs can cost thousands per hour in lost production and idle labor. Are you questioning how to achieve consistent, specified output without constant oversight? Is your current plant configuration failing to adapt to varying feed material hardness? The solution lies not in pushing machinery harder, but in deploying an intelligently engineered 250300tph stationary crushing and screening plant designed for sustained, operim me kosto efektive.
2. PËRMBLEDHJE E PRODUKTIT
This solution is a complete stationary crushing and screening plant engineered for a nominal output range of 250 te 300 tonë metrikë në orë (tph) të agregatit të përfunduar. Është konfiguruar për primar, dytësore, and tertiary crushing stages to produce up to 5 calibrated product sizes from hard rock (granit, bazalt) dhe materiale gërryese.
Rrjedha e punës operative:
1. Reduktimi Primar: Material i madh ushqimor (deri në 750 mm) ushqehet vazhdimisht në një polic primar të fuqishëm për zvogëlimin e madhësisë fillestare.
2. Thërrmimi sekondar & Shqyrtimi: Crushed material is conveyed to a secondary cone crusher for further reduction. A primary screen separates sized material, routing oversize back for recrushing.
3. Formimi terciar & Përmasat përfundimtare: Për produkte me specifikim të lartë si copëza ose rërë e prodhuar, a tertiary impact crusher or vertical shaft impactor (TË GJITHË) provides final shaping. Subsequent screening decks ensure precise gradation control.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për operacione të mëdha guroreje, projekte të mëdha infrastrukturore që kërkojnë prodhim agregat në vend, and dedicated aggregate supply yards serving regional markets.
Kufizimet: Kërkon të qëndrueshme, prepared feed material; not designed for mobile or semimobile applications without significant modification. Site requires adequate foundation engineering and space for the plant footprint and stockpiling.
3. TIPARET THEMELORE
Sistemi inteligjent i kontrollit të ushqimit | Baza Teknike: Multipoint level sensors and variablefrequency drive (VFD) coordination | Përfitimi Operacional: Maintains optimal cavity level in all crushers, preventing choke feeding or empty running | Ndikimi i ROI: Reduces liner wear by up to 15% and improves energy efficiency by ensuring consistent load.
Ushqyes Grizzly vibrues HeavyDuty | Baza Teknike: Konstruksion çeliku me qëndrueshmëri të lartë me shufra grizzly të rregullueshme | Përfitimi Operacional: Removes fines prior to primary crushing and ensures steady, ushqim i rregulluar | Ndikimi i ROI: Increases primary crusher capacity by up to 20% and reduces wear on the primary chamber.
Grasimi i centralizuar & Automatizimi PLC | Baza Teknike: Automated lubrication circuits with programmable logic controller (PLC) monitorimi | Përfitimi Operacional: Siguron që kushinetat kritike të marrin intervale të sakta lubrifikimi pa ndërhyrje manuale | Ndikimi i ROI: Zgjat jetëgjatësinë e shërbimit me një mesatare prej 30% and minimizes lubricationrelated failures.
Sistem transportues modular me zona ndikimi | Baza Teknike: Reinforced conveyor design with rubberlined impact beds at transfer points | Përfitimi Operacional: Dramatically reduces belt wear and spillage at highimpact loading areas | Ndikimi i ROI: Lowers belt replacement costs by approximately 25% çdo vit.
Hybrid Power Configuration Option | Baza Teknike: Plant sections can be configured for grid connection or diesel generator sets | Përfitimi Operacional: Provides operational flexibility in areas with unstable grid power or for phased commissioning | Ndikimi i ROI: Eliminates fullsite power downtime; allows continuous operation during grid maintenance.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (250300tph Bimë) | Kjo zgjidhje 250300 tph | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Tonelata në orë (Mesatar)| 275 tph with ±15% variance | E qëndrueshme 285 tph with ±5% variance| +3.6% output with 67% better consistency |
| Konsumi i energjisë| ~0.9 kWh/ton processed| ~0.82 kWh/ton processed| ~9% reduction in energy cost per ton |
| Liner Wear Life (fillore)| Bazuar në ushqimin e granitit gërryes| Based on same abrasive granite feed| +1520% jetë e zgjatur e shërbimit |
| Koha mesatare ndërmjet dështimit (MTBF)| Major components ~1,200 hours| Major components ~1,500 hours| +25% përmirësimi i besueshmërisë |
5. SPECIFIKIMET TEKNIKE
Kapaciteti nominal: 250 300 tph (varies based on feed material hardness and product gradation).
Thërrmuesi kryesor: Thërrmuesi i nofullës Model JCE1303 / Hapja e furnizimit: 1300mm x 300mm / Madhësia maksimale e furnizimit: ≤750 mm.
Thërrmues sekondar: Thërrmues koni hidraulik me shumë cilindra / Chamber Options Available.
Thërrmues terciar: Ndikues vertikal i boshtit (TË GJITHË) ose Ndikues i Boshtit Horizontal (HSI) opsionet.
Njësitë e shqyrtimit: Tripledeck heavyduty vibrating screens; Total Screening Area ≥15m².
Kërkesa për fuqi: Fuqia totale e instaluar afërsisht 550 650 kW; configured for 380V/50Hz/3Ph or customizable.
Specifikimet kryesore të materialit: Veshje polic çeliku me mangan të lartë; DIN standard conveyor idlers; PLC from industrialgrade supplier.
Dimensionet fizike (Përafërsisht.): Length ~85m x Width ~25m x Height ~12m (ndryshon me paraqitjen).
Gama e funksionimit të mjedisit: Projektuar për temperaturë ambienti 20°C deri +45°C; sistemi i frenimit të pluhurit në përputhje me rregulloret standarde.
6. Skenarët e APLIKIMIT
Furnizimi agregat i projektit të ndërtimit të autostradës
Sfida: A contractor needed guaranteed daily output of 280tph of base course and subbase aggregates within strict particle shape specifications to meet accelerated roadbuilding schedules.
Zgjidhje: Implementation of this turnkey stationary crushing plant featuring a secondary cone crusher for cubicity and a tertiary VSI for final shaping control.
Rezultatet: The plant exceeded target output at a consistent average of over the project duration while producing aggregates that met all engineering specifications without reprocessing.
Zgjerimi i gurores së granitit
Sfida: An existing quarry operation’s older plant could not reliably exceed production rates required expansion into new markets due to frequent breakdowns .
Solution Replacement with this new configured specifically . The intelligent feed system was calibrated .
Results Field data shows overall equipment effectiveness improved by plant now operates two additional shifts monthly .
7 KONSIDERATA TREGTARE
Pricing is structured around core configuration tiers:
• Tier A Base Plant Includes primary secondary crushing basic screening essential conveyors
• Tier B High Specification Adds tertiary VSI advanced PLC automation upgraded dust control
• Tier C Turnkey Package Includes civil engineering design foundation drawings erection supervision commissioning
Optional Features Premium wear part packages extended warranty remote monitoring diagnostics
Service Packages Annual maintenance contracts parts supply agreements technical training programs
Financing Options Available through partner institutions including lease purchase structures project financing tailored capital expenditure cycles
8 FAQ
Q What are the main civil works required before installation
A A level compacted site capable of supporting load bearing pressures detailed foundation drawings are provided Pile foundations may be necessary based on local soil conditions
Q How does this plant handle variations in rock hardness
A The hydraulic adjustment systems on the cone crushers allow operators settings compensate changes maintaining consistent product size distribution
Q What is the typical lead time from order commissioning
A For standard configurations lead time ranges months depending complexity Customizations may extend this period Detailed project schedules are provided upon inquiry
Q Are your plants compatible existing equipment conveyors screens
A Integration possible requires detailed review existing layouts transfer points electrical systems Engineering assessment recommended
Q What operator skill level required run this plant effectively
A The PLC automation simplifies routine operation Training is provided covering basic controls troubleshooting Maintenance personnel require mechanical electrical competencies
Q Can production be scaled beyond tph future
A The base design incorporates headroom key components like feeders conveyors Upgrading certain elements like increasing screen area installing higher capacity tertiary stage can increase output
