250 300tph Stone Crushing Plant Vendors Factory Price
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion prodhimi agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, një fabrikë dërrmuese guri 250300 tph është një pasuri kapitale kritike, megjithatë performanca e tij dikton drejtpërdrejt rezultatin tuaj. Common operational challenges include:
Produkt i paqëndrueshëm: Fluctuations in feed material hardness or size leading to an average output below the 280tph design target, causing project delays and missed delivery schedules.
Koha e tepruar joproduktive: Frequent mechanical failures in key components or lengthy changeover times for maintenance, resulting in hundreds of lost production hours annually.
Kostot e larta operacionale: Uncontrolled wear part consumption, inefficient power draw per ton of processed material, and the labor intensity of routine monitoring.
Ndryshueshmëria e cilësisë së produktit: Inability to consistently meet multiple spec products (p.sh., 05mm, 1020mm, 2040mm) simultaneously due to inflexible or poorly calibrated crushing stages.
Kufizimet e shkallëzueshmërisë: A fixed plant configuration that cannot adapt to changing project demands or feed materials without significant capital reinvestment.
Pyetja qendrore është: how do you select a 250300tph crushing plant that transforms these cost centers into reliable, predictable production?
2. PËRMBLEDHJE E PRODUKTIT
This product is a complete, stacionare 250300 TPH Hard Stone Crushing and Screening Plant. It is engineered for continuous, highvolume production of aggregates for large infrastructure projects, commercial concrete batching, and road base construction.
Rrjedha e punës operative:
1. Thërrmimi primar: Material i madh ushqimor (≤750 mm) është reduktuar në ≤200mm nga një polic primar i fuqishëm me nofulla.
2. E mesme & Thërrmimi terciar: Material is conveyed to a cone crusher circuit for further reduction, producing precisely shaped intermediates.
3. Shqyrtimi & Klasifikimi: Multipledeck vibrating screens separate crushed material into specified finished product sizes.
4. Riqarkullimi: Oversize material is automatically returned via conveyors to the appropriate crusher for reprocessing (dizajn me qark të mbyllur).
5. Grumbullimi i rezervave: Finished aggregates are conveyed to designated stockpiles for loadout.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for processing granite, bazalt, river pebbles, and other abrasive materials with compressive strength up to 350MPa. Suited for permanent quarry sites or longduration (3+ vit) project bases.
Kufizimet: Not designed as mobile or semimobile equipment; relocation requires disassembly. Maximum feed size and final capacity are contingent on specific material characteristics. Not optimal for processing sticky or highclay content materials without prescreening/scalping modifications.
3. TIPARET THEMELORE
Thërrmuesi kryesor HeavyDuty | Baza Teknike: Kinematika e optimizuar & highstrength steel castings | Përfitimi Operacional: Sustained throughput with abrasive feeds, reduced risk of premature fatigue failure | Ndikimi i ROI: Lower costperton in primary stage by extending service intervals ≥25%
Automatizimi Inteligjent i Dhomës Thërrmuese | Baza Teknike: Hydroset CSS adjustment & realtime pressure monitoring | Përfitimi Operacional: Remote adjustment of product size and automatic overload protection without stopping production | Ndikimi i ROI: Minimizes unplanned stoppages and allows quick adaptation to different product specs
MultiStage Screening with Recirculation | Baza Teknike: High Gforce vibrating screens with modular deck options | Përfitimi Operacional: Precise classification into up to 4 final products simultaneously; maximizes plant efficiency by reducing crusher load | Ndikimi i ROI: Increases saleable product yield by ensuring spec compliance
Sistemi i centralizuar i kontrollit PLC | Baza Teknike: Kontrollues logjik i programueshëm me ndërfaqe të makinës njerëzore (HMI) panel | Përfitimi Operacional: Singlepoint monitoring/control of entire flow, fault diagnostics, and production data logging | Ndikimi i ROI: Reduces operational labor requirements and enables datadriven maintenance planning
Sistemi i integruar i frenimit të pluhurit | Baza Teknike: Vargjet e hundës në pikat e transferimit të lidhura me furnizimin me ujë & pump | Përfitimi Operacional: Actively controls airborne particulate at primary sources | Ndikimi i ROI: Mitigates environmental compliance risks and reduces wear on machinery from dust ingress
Modular Structural Design | Baza Teknike: Prefabricated bolttogether support structures and walkways | Përfitimi Operacional: Streamlined installation and future potential for plant reconfiguration or expansion | Ndikimi i ROI: Lowers initial installation time/cost by approximately 1520%
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Industry Standard for 250300tph Plant | Our 250300tph Stone Crushing Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit)| ~85% 88% (planifikuar & ndërprerje të paplanifikuara) |> 92% (contractually backed) |> +5% te +8% |
| Konsumi i energjisë| Mesatare 0.8 1.0 kWh per ton of output |> ≤ 0.75 kWh për ton |> Deri në 15% Reduktimi |
| Wear Part Cost/Ton| Ndryshon shumë; often a reactive expense |> Guaranteed maximum cost/ton in service contract |> Predictable cost model; kursimet tipike të 1020% |
| Indeksi i formës së produktit| ≥ 95% përmbajtje kub |> Improved concrete mix quality & asphalt binding |
| Instalimi & Koha e komisionimit| 8 12 javë |> Target of 6 8 javë |> Deri në 25% Faster TimetoProduction |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i projektuar: 250 300 tonë metrikë në orë (varies based on feed material and product size).
Thërrmuesi kryesor: Jaw Crusher Model [p.sh., JC1303], Feed Opening ≥1000x800mm.
Secondary/Tertiary Crusher: Hydraulic Cone Crusher Model [p.sh., HPC315], with automatic control system.
Ekranet: Two units of TripleDeck Inclined Vibrating Screens (Size e.g., 2400x6000 mm).
Kërkesa për fuqi: Total installed power ~450 500 kW; mains voltage as per client specification.
Specifikimet kryesore të materialit: Main frame fabricated from Q345B steel; crusher liners from Mn18Cr2 alloy; conveyor belts rated for heavy impact (EP400/3).
Overall Plant Footprint (LxW): Approximately ~80m x ~45m (layout dependent).
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with appropriate options for dust control and noise attenuation.
6. Skenarët e APLIKIMIT
Highway Construction Project – Southeast Asia
Challenge A contractor needed consistent supply of three aggregate specifications (05mm sand substitute,1020mm &2031.5mm chip) from highly abrasive granite to meet tight paving deadlines.Downtime was not an option.
Solution Implementation of a tailored270 tph hard stone crushing plant featuring an extraheavyduty primary jaw crusher,a multichamber cone crusher setup,and aggressive screening decks.
Results The plant achieved an average output of285 tph over18 months.Product shape met EN standard requirements,and the plant’s availability rate was recorded at93%.The project finished ahead of schedule due toreliable onsite aggregate supply.
Commercial Granite Quarry – Eastern Europe
Challenge An existing quarry operation’s aging singlestage plant produced excessive flaky product unsuitedfor highvalue concrete applications,capping revenue potential.The system also suffered from high energy costs per ton.
Solution Replacement with a new300 tph threestage crushing and screening plant focused on cubicity.The design included advanced chamber optimization technology in the cone crushersand highefficiency motors across all drives.
Results Field data shows cubical content improved from~85%to96%.Energy consumption dropped by18%,and the abilityto produce premiumpriced aggregates increased overall quarry profitability byan estimated22%.
LargeScale Dam Project – South America
Challenge Processing massive volumesof river basaltwith fluctuating moisture content.Previous setups experienced frequent cloggingat screening stagesand conveyor transfer points,causing daily operational delays.
Solution A robust250 tphplant was configuredwith reinforced grizzly prescreening,a nonclog designed secondary impactor optionfor sticky material,and covered conveyorswith targeted cleanout points.The dust suppression system wasspecifically calibratedfor variable moisture conditions.
Results Throughput stabilized at design capacity.Plant clogging incidents were reducedby over90%,and the enclosed conveying minimized material lossand spillage,savingan estimated50 tonsper weekin recoveredproduct.
Konsiderata Komerciale
Pricingfora complete250–300tph stone crushingplantis projectspecific,but falls withina capital investment tier typically rangingfrom$1.2millionto$2.5millionUSD,finalized upon configuration.
Karakteristikat opsionale:
Automated Wear Monitoring Systems
Onboard Power Generation Package
Advanced Noise Enclosure Modules
Remote Telematics & Performance Reporting Portal
Spare Parts Starter Kit
Paketat e Shërbimit:
1.Garancia bazë:Covers parts&labor formajor componentsfor12 months/2，000 orë。
2.Planned Maintenance Package:Inspektimet e planifikuara，wear part replacement，and annual overhauls fora fixed annual fee。
3.Kontrata e Shërbimit të plotë(Recommended):Guarantees uptime(≥92%)，covers all parts(excluding consumables)，punës，and includes priority technical support。This converts unpredictable repair costsintoa fixed operational expense。
Opsionet e financimit:
We workwith international financial partners toofferflexible solutions including equipment leasing，longterm installment plans(36–60 months)，or projectlinked financing。A preliminary feasibility study can be preparedtosupport your investment case。
FAQ
Q Whatis themaximum input sizeyourplantcan accept?
A Theprimary jawcrusherconfigurationacceptsfeedmaterialupto750mmin size。For optimal performance andreduced wear，we recommendprescreeningor grizzly feedingto remove sub–200mmfinesbeforetheprimary stage。
Q How many personnelare requiredto operatetheplant?
A ThecentralizedPLCcontrolsystemallowsforefficientoperationbya crewof2–3personnelformonitoring，ngarkim，and basic quality checks。Maintenanceis handledbyaseparatecrew。
Q Areyourplants compatiblewithexistingequipmentlikefeedersorscreenersfromother manufacturers?
A Yes。Ourplantsaredesignedformodular integration。We can interfacewithyour existingfeed systems，transportues，or ancillary equipmentprovidedtechnical specificationsare sharedduringtheengineering phase。
Q Whatisthetypical deliveryandlead timefromorderto commissioning?
A Forastandardconfiguration，lead timeis approximately16–20weeksexworks。Deliveryand installation timelinesdependonsite readinessand location；ourproject management teamprovidesadetailed schedule。
Q Doyouprovideperformance guarantees?
A Yes。We providecontractual guaranteeson rated capacity(basedon agreed feed material)，final product gradation，and total power consumption。Theseareverifiedduringthecommissioningacceptance tests。
Q Whatistheexpectedlifespanofthemain structuralcomponents?
A Themain structuralsteelframeworkis designedfora minimumservice lifeof20+yearsunder normal operating conditionswhen maintainedasper guidelines。
Q Canthisplantbeupgradedtoahighercapacityinthefuture?
A Themajormodular designallowsforscalability。Common upgradesinclude replacingcrushers withhighercapacity modelsor addingsupplementary screening units；this can befactoredintotheinitial layoutplanning
