250 300tph Stone Crushing Plant Exporter Wholesale Price
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion prodhimi agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Common challenges with conventional setups include:
Produkt i paqëndrueshëm: Fluctuations in feed material hardness or size leading to unpredictable 250300 Prodhimi TPH, causing downstream delays.
Koha e tepruar joproduktive: Frequent maintenance stops due to component wear or system failures, duke kushtuar drejtpërdrejt $5,000 në orë në prodhim dhe punë të humbur.
Kompleksitet i lartë operativ: Multiple standalone units requiring separate setup, kalibrimi, and operator oversight, increasing labor costs and error potential.
Inflexible Product Specification Changes: Difficulty adapting to changing market demands for different aggregate sizes without significant reconfiguration time.
How do you achieve a steady 250300tph output with lower costperton, maximize equipment uptime, and gain the flexibility to meet varied product specs? The answer lies in a purposeengineered 250300tph stone crushing plant.
2. PËRMBLEDHJE E PRODUKTIT
This product is a complete stationary crushing and screening solution engineered for continuous, prodhimi me volum të madh të agregateve. It is designed as an integrated circuit to reliably process hard rock (granit, bazalt) and abrasive materials into precisely graded final products.
Rrjedha e punës operative:
1. Thërrmimi primar: Material i madh ushqimor (deri në 750 mm) zvogëlohet nga një polic primar i fuqishëm i nofullës.
2. E mesme & Thërrmimi terciar: Material is conveyed to cone crushers for further size reduction, ensuring cubical product shape.
3. Shqyrtimi & Klasifikimi: Vibrating screens separate material into required size fractions.
4. Grumbullimi i rezervave & Duke përcjellë: Finished products are conveyed to designated stockpiles via radial stackers.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për operacione të mëdha guroreje, projekte të mëdha infrastrukturore (autostrada, hekurudhat), dhe ushqim komercial të betonit/asfaltit. Suited for processing granite, gur gëlqeror, gur lumi, and other similar minerals.
Kufizimet: Not designed for very soft or sticky materials like clay without preprocessing. Requires stable foundation and adequate electrical supply. Feed size must comply with primary crusher opening specifications.
3. TIPARET THEMELORE
Sistemi inteligjent i kontrollit | Baza Teknike: Centralized PLC with touchscreen HMI | Përfitimi Operacional: Enables singlepoint monitoring and control of the entire 250300tph stone crushing plant flow, reducing operator workload by an estimated 30% | Ndikimi i ROI: Faster troubleshooting and optimized performance reduce nonproductive time by up to 15%
Stacioni Primar HeavyDuty | Baza Teknike: Deepchamber jaw crusher with reinforced frame and oversized bearings | Përfitimi Operacional: Consistently handles tough feed conditions with less risk of bridging or premature wear | Ndikimi i ROI: Extended service intervals on wear parts lower maintenance costperton by an average of 18%
Rregullimi hidraulik & Pastrimi | Baza Teknike: Integrated hydraulic systems on cone crushers | Përfitimi Operacional: Allows operators to adjust CSS or clear cavities in minutes without manual disassembly | Ndikimi i ROI: Minimizon kohën e ndërprerjes për rregullimet rutinë deri në 80% krahasuar me sistemet manuale
MultiStage Screening Precision | Baza Teknike: HighG force vibrating screens with deck tensioning systems | Përfitimi Operacional: Delivers sharp product separation and high screening efficiency even under highload conditions | Ndikimi i ROI: Reduces recirculating load and improves final product yield, maximizing saleable material output
Shuarje e integruar e pluhurit | Baza Teknike: Strategically placed spray nozzles fed by a highpressure pump system | Përfitimi Operacional: Kontrollon në mënyrë efektive pluhurin në pikat e transferimit, përmirësimi i sigurisë së vendit dhe pajtueshmërisë mjedisore | Ndikimi i ROI: Avoids regulatory fines and reduces wear on machinery from abrasive dust
Dizajn strukturor modular | Baza Teknike: Prefabricated walkways, platformat, and support structures | Përfitimi Operacional: Simplifies installation and future reconfiguration or relocation of the plant | Ndikimi i ROI: Cuts initial installation time by approximately 25%, përshpejtimi i kohës së prodhimit
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Conventional Setup) | Kjo solucion impianti dërrmues guri 250300 tph | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria mesatare | 8588% (ndalesa të planifikuara/të paplanifikuara) | Të dhënat në terren tregojnë konsistencë >92% availability over annual cycles| +5% përmirësim |
| Konsumi i energjisë për ton| Based on disparate motor loads per unit| Optimized system design with loadsensing conveyors reduces total draw| Deri në 12% më efikase |
| Veshin Part Life (fillore)| Varies significantly with abrasiveness| Proprietary alloy jaws & liners demonstrate longer life in controlled tests| +2030% jetë e zgjatur |
| Indeksi i formës së produktit (Kubiteti)| Dependent on secondary stage only| Multichamber cone crushing ensures controlled fracture across stages| Improved cubicity by ~15% |
| Koha e rikonfigurimit| Manual adjustment can take multiple shifts| Hydraulic settings allow major changes within a single shift|50% më shpejt |
5. SPECIFIKIMET TEKNIKE
Gama e kapacitetit të projektuar: 250 300 tonë metrikë në orë (ndryshon në bazë të dendësisë së materialit & fortësi).
Thërrmuesi kryesor: Modeli i Policës së Nofullave [p.sh., PE900x1200], Hapja e furnizimit 900mm x 1200mm.
Thërrmues sekondar/terciar: Two units of Cone Crushers [p.sh., HPC315], each with hydraulic adjustment.
Njësitë e shqyrtimit: Two sets of TripleDeck Inclined Vibrating Screens [p.sh., 3YK2870].
Kërkesa për fuqi: Fuqia totale e instaluar afërsisht 550650 kW; kërkon furnizim të qëndrueshëm industrial me energji elektrike.
Specifikimet kryesore të materialit: Korniza kryesore e prodhuar nga çeliku Q345B; Wear plates use Mn18Cr2 highmanganese steel; Conveyor belts rated for heavy impact (EP400/3).
Gjurmë e përafërt (LxW): ~85m x 45m (layout dependent on site specifics).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C me opsione të përshtatshme lubrifikimi.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Challenge A quarry needed to increase output from 180tph to a steady 280tph to fulfill a highway construction contract but had space constraints limiting extensive new foundations.
Solution Implementation of our compact modular design for a complete stationary crushing plant allowed integration into the existing flow. The focus was on the highcapacity cone crushers for secondary/tertiary stages.
Results The plant achieved sustained throughput of >290tph of granite aggregate meeting strict ASTM specs. The modular design cut installation time by six weeks versus traditional builds.
Commercial Aggregate Supplier Diversification
Challenge A regional supplier faced fluctuating demand between concrete chips (19mm) and road base material (40mm). Changing product specs with their old multiunit setup caused fullday production halts.
Solution A new integrated circuit featuring cone crushers with rapid hydraulic CSS adjustment was installed as their primary stone crushing plant solution.
Results Changeover time between major product specifications was reduced from over eight hours to under ninety minutes. This flexibility allowed the supplier to capture spotmarket contracts profitably.
7. KONSIDERATA TREGTARE
Zgjidhjet tona ofrohen në konfigurime të niveleve:
1. Standard Configuration Includes primary jaw crusher secondary cone crusher tertiary cone crusher screens basic conveyors dust suppression steel structure control panel
2 Premium Configuration Adds automated grease lubrication systems metal detectors magnetic separators onboard generator compatibility more comprehensive walkways
3 Customized Configuration Engineered for specific feed materials or extreme output requirements e g additional pre screening scalping unit special wear liners
Optional Features Advanced rock level sensors remote monitoring telemetry package sound enclosures heated lube systems
Service Packages We offer tiered annual service agreements covering scheduled maintenance parts discounts priority technical support Operator training programs are included with every installation
Financing Options We work with international export finance partners can facilitate leasing structures or milestone based payment plans tailored for large capital equipment purchases
8 FAQ
Q What is the lead time from order confirmation delivery?
A For standard configurations lead time is typically weeks months depending on final specifications Custom designs require additional engineering time Detailed schedules are provided upon project initiation
Q How does this plant handle variations in feed material hardness?
A The core design uses robust crushers sized above nominal capacity providing headroom Cone crushers hydraulic overload protection automatically handle momentary hardness spikes preventing damage minimizing unplanned stops
Q What are the ongoing operational costs we should budget?
A Primary costs are energy wear parts replacement labor Field data indicates average cost per ton processed factoring these elements typically ranges X Y currency units depending local power rates Regular planned maintenance is critical controlling long term costs
Q Is technical training provided our operations team?
A Yes comprehensive onsite training conducted commissioning covers daily operation routine maintenance safety procedures basic troubleshooting Documentation includes detailed operation maintenance manuals English local language requested available
Q Can we integrate existing equipment like our current primary crusher into new system?
A Engineering assessment required determine compatibility control integration conveyor interfacing Many projects incorporate one two existing major units reduce overall investment cost feasibility study can confirm this option
