250 300tph Stone Crushing Plant Dealers R&D

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING A po menaxhoni një operacion prodhimi të agregatit në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme në qarkun tuaj parësor dërrmues? The challenges of a 250300tph stone crushing plant are significant: unpredictable feed size variations causing crusher stalls, excessive wear part costs from nonoptimized crushing chambers, and unplanned downtime for liner changes that can…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A po menaxhoni një operacion prodhimi të agregatit në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme në qarkun tuaj parësor të dërrmimit? The challenges of a 250300tph stone crushing plant are significant: unpredictable feed size variations causing crusher stalls, excessive wear part costs from nonoptimized crushing chambers, and unplanned downtime for liner changes that can cost thousands per hour in lost production. Për më tepër, inconsistent final product gradation leads to rejected loads and wasted material. Are you questioning how to achieve reliable throughput at the upper end of this capacity range without sacrificing particle shape? Is balancing high uptime with manageable operational expense a constant struggle? Zgjidhja nuk qëndron vetëm te pajisjet, but in a system engineered for this specific output target.

2. PËRMBLEDHJE E PRODUKTIT

Kjo fabrikë stacionare dërrmuese e gurëve 250300 tph është e plotë, hardrock processing solution designed for granite, bazalt, gur gëlqeror, dhe agregate të tjerë. It is engineered as a threestage crushing and screening system for consistent production of up to 7 final product specifications.

Rrjedha e punës operative:
1. Thërrmimi primar: A robust jaw crusher reduces blasted rock from large feed (në mënyrë tipike <750mm) në një madhësi të menaxhueshme për përpunim dytësor.
2. E mesme & Thërrmimi terciar: Një polic kon (and optionally an additional tertiary crusher or impactor) zvogëlon më tej materialin, focusing on particle shape and size control.
3. Shqyrtimi & Klasifikimi: Multiple vibrating screens accurately separate crushed material into specified product sizes, me material tepër të madh të riqarkulluar për reduktim të mëtejshëm.

Fusha e Aplikimit: Ideal for quarry primary operations, large infrastructure project supply (autostradë, hekurudhor), dhe kantieret e furnizimit me agregat komercial që kërkojnë vëllim të madh, specificationgrade materials.
Kufizimet: This is a stationary plant configuration requiring foundational work and utility connections. For fully mobile operations within this capacity range, a different system design is recommended.

3. TIPARET THEMELORE

Dhoma Përshtatëse Thërrmuese | Baza Teknike: Hydraulic CSS adjustment & mbrojtje nga mbingarkesa | Përfitimi Operacional: Operators can adjust product size or clear blockages remotely in minutes without stopping feed | Ndikimi i ROI: Redukton kohën e ndërprerjes për rregullime deri në 80% krahasuar me sistemet manuale të shiritave.

Intelligent Feed Control | Baza Teknike: Ngasja me frekuencë të ndryshueshme (VFD) on feeder conveyors linked to crusher motor load | Përfitimi Operacional: Automatically regulates feed rate to prevent crusher overload and choking, optimizing throughput | Ndikimi i ROI: Maximizes capacity utilization, protects drive components from damage, reducing repair costs.

MultiStage Screening Efficiency | Baza Teknike: Dedicated screen decks for closedcircuit recirculation and final product separation | Përfitimi Operacional: Ensures precise cut points and reduces crusher load by removing sized product early in the process | Ndikimi i ROI: Lowers wear part consumption in crushers and increases total system output by 1525%.

Grasimi i centralizuar & Monitorimi | Baza Teknike: Automated lubrication system with central control panel displaying bearing temperatures and pressure | Përfitimi Operacional: Ensures critical wear points receive consistent lubrication, extending bearing life and preventing failures | Ndikimi i ROI: Cuts manual lubrication labor by 50% and prevents costly bearing seizurerelated downtime.

HighAbrasion Material Handling | Baza Teknike: Astar çeliku AR400 në pikat e transferimit, impact beds on conveyor load zones | Përfitimi Operacional: Protects structural components from wear caused by continuous hightonnage flow of abrasive stone | Ndikimi i ROI: Extends structural lifecycle of chutes and conveyors, deferring major replacement costs for years.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti i projektuar i xhiros: 250 300 tonë metrikë në orë (275 330 tonë amerikanë në orë), në varësi të fortësisë së materialit ushqimor (<200 Mpa recommended) and required product sizing.
Thërrmuesi kryesor: Thërrmuesi i nofullës Model JCE1302 / Hapja e furnizimit: 1300mm x 900 mm / Madhësia maksimale e furnizimit: ≤750 mm / Fuqia e makinës: 160200 kW.
Thërrmues sekondar: SingleCylinder or MultiCylinder Cone Crusher / Recommended Power Range: 220315 kW.
Njësitë e shqyrtimit: Two or three heavyduty vibrating screens with total screening area ≥25 sqm.
Kërkesa për fuqi: Total installed plant power approximately 800 1000 kVA.
Specifikimet kryesore të materialit: Konstruksioni i kornizës kryesore nga çeliku S355JR; Highstrength conveyor idlers; Veshje polic çeliku mangani; Polyurethane or rubber screen media options.
Gjurmë fizike (e përafërt): Gjatësia: ~ 80 m; Gjerësia: ~ 35 m; Lartësia (maksimumi): ~ 15 m.
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with appropriate options available.

6. Skenarët e APLIKIMIT

Granite Quarry Primary Processing Plant

Challenge A granite quarry needed to increase average output to meet new contract demands but faced bottlenecks in secondary crushing due to poor feed gradation from the primary jaw, leading to frequent cone crusher stalls.
Solution Implementation of this optimized threestage plant with an intermediate screen between primary and secondary stages to scalp out fine material before the cone crusher.
Results Throughput stabilized at the target of >280tph consistently; cone crusher utilization improved by over >30%; overall plant availability increased from 90%. 250 300tph Stone Crushing Plant Dealers R&D

LargeScale Road Base Aggregate Production

Challenge A contractor supplying materials for a major highway project required strict adherence to gradation specifications for multiple road base layers but struggled with segregation on stockpiles due to inconsistent screening efficiency at high volume.
Solution Deployment of the plant featuring multideck final screening towers with sloped chute designs that minimized material drop height onto stockpiles.
Results Product rejection rate due to gradation fell below 290tph when needed.

7 KONSIDERATA TREGTARE

Nivelet e çmimeve të pajisjeve janë të strukturuara rreth konfigurimit bazë:
• Niveli i konfigurimit bazë (~$850k$1M): Includes primary jaw crusher feeder grizzly secondary cone singledeck scalping screen core conveyors basic electrical controls
• Niveli i përmirësuar i konfigurimit (~$1M$1M): Adds tertiary crushing stage multideck final sizing screens automated metal detection dust suppression system
• Turnkey Project Tier (~$M+): Includes full civil works foundation design erection commissioning spares package

Optional features include advanced dust collection systems automated sampling stations remote monitoring telematics packages extended wear part kits

Paketat e shërbimeve të ofruara:
• Annual Maintenance Agreement covers scheduled inspections lubrication adjustments parts discount
• OnSite Technician Support packages provide dedicated expert hours per year
• Full Wear Part Lifecycle Contract guarantees costperton over agreed period

Financing options available through partner institutions include equipment leasing longterm rentaltoown agreements project financing solutions

8 FAQ 250 300tph Stone Crushing Plant Dealers R&D

What are the main differences between your plant rated at tph versus one rated at tph?
The tph solution uses heavierduty components throughout including larger diameter shafts higher capacity bearings wider conveyors more robust structural supports This ensures sustainable operation at peak capacity without accelerated wear

How does this plant handle wet or sticky feed material?
We specify lowadhesion liner plates deck heating systems for screens optional washing modules can be integrated into the design These features address buildup that can reduce effective capacity in such conditions

Cili është afati kohor tipik i instalimit nga dorëzimi deri në vënien në punë?
For prepared site with foundations completed mechanical erection typically requires weeks followed by weeks of electrical commissioning operator training Total project timeline usually falls within months

Are your plants compatible with existing equipment like our current primary loader or downstream systems?
Yes engineering includes interface specifications We design transfer points belt widths speeds control interfaces hopper heights etc ensure seamless integration into your existing operation

What does your aftersales support structure look like?
Support includes detailed operational manuals parts catalogs access regional service technicians comprehensive training program We maintain strategic inventory critical spare parts ensure rapid response times