250 300tph Katalogu i Kompanive për Thërrmues Guri

250 300tph Stone Crushing Plant Company Catalog

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING A po menaxhoni një operacion prodhimi agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, një fabrikë dërrmuese guri 250300 tph është një aset kritik, yet its performance directly impacts your bottom line. Sfidat e zakonshme përfshijnë: Produkt i paqëndrueshëm: Fluctuations in feed material hardness and size…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A po menaxhoni një operacion prodhimi agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, një fabrikë dërrmuese guri 250300 tph është një aset kritik, yet its performance directly impacts your bottom line. Sfidat e zakonshme përfshijnë:
Produkt i paqëndrueshëm: Fluctuations in feed material hardness and size lead to unpredictable output, failing to consistently meet the 250300tph target and delaying project timelines.
Koha e tepërt joproduktive për mirëmbajtje: Ndryshimet e shpeshta të rreshtit, dështime të papritura të komponentëve, and lengthy belt realignments result in costly operational stoppages.
Kostot e larta operacionale: Rritja e konsumit të energjisë për ton, combined with high wear part replacement frequency and laborintensive adjustments, squeeze profit margins.
Poor Product Cubicity: Inadequate crushing stages produce flaky or elongated aggregates that fail to meet strict asphalt or concrete mix specifications, reducing product value.
Konfigurim jo fleksibël: The inability to easily adapt the crushing circuit for different final product requirements limits your ability to respond to changing market demands.

Is your current setup delivering predictable tonnage at a controlled cost per ton? This content outlines how a professionally engineered 250300tph stationary crushing plant addresses these exact operational and financial pressures.

2. PËRMBLEDHJE E PRODUKTIT

This solution is a complete stationary stone crushing plant engineered for continuous, prodhimi me volum të madh të agregateve. It is designed as a multistage processing system to transform large quarryrun rock into specified aggregate sizes (p.sh., 05mm, 510mm, 1020mm).

Rrjedha e punës operative:
1. Thërrmimi primar: Large dump trucks feed material into a primary jaw crusher for initial size reduction.
2. E mesme & Thërrmimi terciar: Prodhimi përcillet në sekondar (p.sh., polic kon) and optionally tertiary crushers for further reduction and shape refinement.
3. Shqyrtimi & Renditja: Crushed material is classified by vibrating screens; produkti onspec devijohet në stoqe, ndërsa materiali me përmasa të mëdha riqarkullohet përsëri në thërrmuesin përkatës.
4. Trajtimi i materialeve: A network of conveyors with adjustable transfer points ensures efficient material flow between all stages.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për granit, bazalt, gur gëlqeror, dhe gërryes të tjerë mesatarë të fortë. Suited for permanent quarry sites or large infrastructure projects requiring sustained high output.
Kufizimet: Jo i lëvizshëm ose i montuar në rimorkio. Requires significant upfront civil works for foundation and infrastructure. Optimal performance assumes proper feed size control and consistent material characteristics as per design parameters.

3. TIPARET THEMELORE

Dizajni i avancuar i dhomës së thërrmimit | Baza Teknike: Kinematikë e modeluar kompjuterike dhe kënde të optimizuara të kapjes | Përfitimi Operacional: Delivers consistent reduction ratio and improved particle shape with less wear | Ndikimi i ROI: Higher yield of premiumshaped aggregates increases product value; extended wear part life reduces cost per ton.

Sistemi i centralizuar i automatizimit PLC | Baza Teknike: Kontrollues logjik i programueshëm me ndërfaqe të makinës njerëzore (HMI) | Përfitimi Operacional: Enables singlepoint start/stop sequence monitoring, realtime adjustment of crusher settings, dhe diagnostikimi i defekteve | Ndikimi i ROI: Reduces labor requirements for plant operation; minimizes human error and downtime through predictive alerts.

Ushqyes Grizzly vibrues HeavyDuty | Baza Teknike: Robust stepped grizzly sections with adjustable slope | Përfitimi Operacional: Removes fines prior to primary crushing and ensures steady, regulated feed to the jaw crusher | Ndikimi i ROI: Rrit efikasitetin e thërrmuesit primar deri në 15% and reduces jaw plate wear from processing unnecessary fines.

Sistem transportues modular me shtretër me ndikim | Baza Teknike: Reinforced idlers and rubber impact beds at loading points | Përfitimi Operacional: Protects belt carcass from heavy impact loads and minimizes spillage | Ndikimi i ROI: Extends conveyor belt service life by an estimated 30%, significantly lowering maintenance costs.

MultiStage Screening with Side Tensioned Decks | Baza Teknike: Highefficiency screens with quickchange tensioning systems for screen cloths | Përfitimi Operacional: Provides precise sizing separation even under heavy load conditions; allows for rapid media replacement | Ndikimi i ROI: Maintains product specification integrity; reduces screen deck changeout time by over 50%.

Sistemi i integruar i frenimit të pluhurit | Baza Teknike: Strategically placed nozzles creating a fine water mist curtain at transfer points | Përfitimi Operacional: Effectively controls airborne particulate at key emission sources | Ndikimi i ROI: Siguron respektimin e rregulloreve mjedisore, shmangia e gjobave të mundshme dhe përmirësimi i kushteve të punës në terren.

250 300tph Katalogu i Kompanive për Thërrmues Guri

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e kapacitetit të projektuar: 250 300 tonë metrikë në orë (tph) of processed aggregate output.
Thërrmuesi kryesor: Modeli i Policës së Nofullave [p.sh., JC5460], Feed Opening 1400x1100mm, Max Feed Size ~750mm.
Thërrmues sekondar: Modeli i thërrmuesit të konit [p.sh., HPC400], Rregullimi hidraulik & pastrimin.
Thërrmues terciar (Fakultative): Ndikimi vertikal i boshtit (TË GJITHË) Crusher for shaping.
Ekranet: Tripledeck vibrating screens totaling [p.sh., 18m²] screening area.
Kërkesa për fuqi: Total installed power approximately ~500600 kW. Requires stable highvoltage industrial power supply.
Specifikimet kryesore të materialit: Korniza kryesore e prodhuar nga pllakë çeliku me rezistencë të lartë; Crusher liners in premium manganese steel; Rripat transportues të vlerësuar për PIW minimale 800.
Gjurmë fizike (LxWxH): Approximately ~80m x 40m x 15m (ndryshon me konfigurimin). Requires detailed civil foundation plans.
Gama e funksionimit të mjedisit: Projektuar për temperaturë ambienti 20°C deri +45°C. Dust suppression system rated for effective operation in conditions up to 85% lagështia relative.

6. Skenarët e APLIKIMIT

Highway Construction Project Aggregate Base Supply

| Sfida:| A contractor needed guaranteed daily output of highspecification base layers but faced variable rock hardness from the quarry face causing throughput drops in their existing plant. |
| Zgjidhje:| Implementation of this configured plant featuring a robust primary jaw crusher paired with an adaptive cone crusher with automated setting regulation was selected based on test results using site samples.| Rezultatet:| The plant consistently achieved over280tph throughput across varying strata.The automated system adjusted in realtime maintaining product gradation within ±3%.Project completed12 days ahead of schedule due toreliable material supply |

Commercial Granite Quarry Producing Concrete & Agregatet e asfaltit

Sfida:| The quarry's older twostage plant produced excessive flaky material unsuitablefor highvalue asphalt mixes limiting marketabilityand revenue
Zgjidhje:| A threestage configuration incorporatinga tertiary VSI crusher was integrated specificallyfor particle shaping alongside precision screening
Rezultatet:| Product cubicity improved from68%to85%.The quarry expanded its customer base into premium asphalt mix suppliers increasing average revenue per ton by approximately18%

7. KONSIDERATA TREGTARE 250 300tph Katalogu i Kompanive për Thërrmues Guri

Our solutions are offered in structured tiers:
1. Standard Plant Package – Includes core equipment Primary Secondary crushing screening conveyors dust suppression basic automation
2 Premium Plant Package – Adds tertiary shaping stage advanced automation predictive maintenance sensors extended warranty on major components
3 Custom Engineered Solution – Full design adaptation sitespecific engineering integrationwith existing infrastructure

Optional features include hybrid drive systems mobile truck loading stations sound enclosuresand comprehensive remote monitoring services

Service packages range from annual inspection plans tooffsite parts consignment agreementsand full turnkey commissioning Financing options including equipment leasingand projectbased financing are availableto support capital planning

8 FAQ

Q What are the primary factors that determine if my site is suitable fora stationaryplantof this capacity?
A Key factors include stable geological conditionsfor foundations reliable access tohightension power sufficient spaceforthe footprintand longterm access torawmaterial reserves typicallya minimumof10 years

Q How does thisplant handle variationsin feed materialsizeor hardness?
A The combinationofagrizzly feeder PLCcontrolledcrushers allowsfor automatic adjustmentswithin defined limits For extreme variations manual CSS adjustment may be required butthe systemis designedto handle normalquarry variability

Q Whatisthe typical installationand commissioning timeline?
A Following foundation completion mechanical erection takesapproximately8 weeks Electrical installationrequires2 weeks followedby2 weeksofcommissioningand performance testing Total timelineis dependenton site readinessand civilworks progress

Q Arewearparts readily availableand whatisthe expectedconsumption rate?
A Wearparts are standardized We provideaconsumption forecastbasedon your specific rock abrasiveness anda guaranteed parts availability programto minimize inventoryholding costs

Q Canthisplant be integratedwith ourexistingprimarycrusherorequipment?
A Yes integrationis possible Our engineering teamcan conductasite audit todetermine interface requirements formaterialhandling electricalcontrolsandsystem compatibility

Etiketat: 250 300tph Katalogu i Kompanive për Thërrmues Guri