هول سيل اسٽيمپ مل گولڊ مائننگ ڪمپنيون
1. PAINPOINT driven اوپننگ
Are your gold recovery operations constrained by inefficient primary crushing and grinding? ورثي واري اسٽيمپ ملز ۽ هيٺيون سامان مسلسل رڪاوٽون پيدا ڪن ٿيون جيڪي سڌو سنئون توهان جي هيٺئين لائن کي متاثر ڪن ٿيون. انهن عام چئلينجن تي غور ڪريو:
اعلي آپريشنل خرچ: Excessive energy consumption per ton of ore processed, coupled with frequent maintenance cycles for worn stamper heads and dies, منافعي جي مارجن کي ختم ڪري ٿو.
نامناسب آزادي: Poorly calibrated impact forces fail to achieve optimal particle size liberation, causing valuable gold to remain locked in waste rock and reducing overall recovery rates.
ضرورت کان وڌيڪ بند وقت: Mechanical failures in the cam and lift mechanism lead to unplanned shutdowns, halting your entire processing circuit and delaying production targets.
اسڪاليبلٽي حدون: Traditional singlestamp setups cannot efficiently scale to match increased feed from modern excavation without multiplying footprint and operational complexity.
محنت جي شدت: Manual feeding and discharge regulation, along with constant mechanical adjustment, require skilled attention that could be deployed elsewhere.
Is your operation achieving maximum yield from your ore? Can you reduce energy and maintenance costs while increasing throughput reliability? The solution lies in modernizing your primary reduction stage.
2. پيداوار جو جائزو: MODERN HEAVYDUTY STAMP MILL FOR GOLD ORE PROCESSING
ھن پراڊڪٽ لائن ۾ ڳري ڊيوٽي شامل آھي, mechanized stamp mills engineered for the primary crushing and coarse grinding of goldbearing quartz rock. Designed as a core component for small to midscale hard rock mining operations or as a supplemental unit for pilot plants, it transforms runofmine (روم) ore into a granular feed suitable for secondary milling or direct cyanidation leaching.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: ROM معدنيات (typically ≤6” diameter) is conveyed into a sealed feed hopper with a regulated gate to control flow.
2. Reciprocating Impact: مشيني طور تي کڻڻ جو هڪ سلسلو, heavy cast iron or steel stamps (بوٽ) are dropped in sequence onto anvils (مري ٿو) within a mortar box, delivering controlled, highimpact force.
3. مسلسل Pulverization: Ore is crushed by repeated impact. Water introduced into the mortar box creates a slurry that passes through a discharge screen.
4. درجه بندي & خارج ٿيڻ: Crushed material meeting the target size exits via the screen; oversized particles remain in the mortar box for further impact.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Freemilling gold ores where cyanidation follows crushing; processing quartz, لوڊ, or vein material; operations requiring robust, mechanically simple comminution.
حدون: نرم لاء مناسب ناهي, مٽيريل معدنيات جيڪي پيڪنگ جو سبب بڻجن ٿا; less energyefficient than some modern ball mills for fine grinding; requires firm foundation due to vibrational forces.
3. بنيادي خاصيتون
ماڊلر اسٽيمپ بيٽري | ٽيڪنيڪل بنياد: Independent camshaftdriven stamp assemblies | آپريشنل فائدا: Allows for individual stamp maintenance or replacement without shutting down the entire mill. Operators can isolate one module while others continue running. | ROI اثر: منصوبابندي ڪيل سار سنڀال جي وقت تائين گھٽائي ٿي 40% and maintains partial throughput during repairs.
سخت منهن وارو جامع اسٽيمپ & مري ٿو | ٽيڪنيڪل بنياد: Highchrome alloy wear surfaces welded to a ductile steel core | آپريشنل فائدا: Increases service life of critical wear components by resisting abrasion and impact fatigue. Your team spends less time on component changeouts. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 6080% improvement in wear life over standard manganese steel, directly reducing spare parts inventory costs and labor hours.
Variable Stroke Length Control | ٽيڪنيڪل بنياد: Adjustable eccentric cam mechanism | آپريشنل فائدا: Enables operators to finetune impact force and particle size output based on ore hardness and feed grade variability from different zones of your deposit. | ROI اثر: Optimizes liberation for your specific ore body, potentially improving downstream recovery rates by ensuring consistent feed sizing.
بند ٿيل مٽي دٻائڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated water spray nozzles at feed point and sealed mortar box design | آپريشنل فائدا: Significantly reduces airborne silica dust—a major health hazard—creating a safer working environment compliant with modern regulations. | ROI اثر: Mitigates risk of regulatory shutdowns and reduces liabilities associated with worker respiratory health.
مرڪزي گريس لوبريڪيشن سسٽم | ٽيڪنيڪل بنياد: Automated manifold delivering lubricant to all major bearings and cam faces | آپريشنل فائدا: Ensures critical moving parts receive consistent lubrication under highload conditions, وقت کان اڳ بيئرنگ ناڪامي کي روڪڻ. | ROI اثر: Extends major overhaul intervals by up to 50%, lowering longterm maintenance costs and preventing catastrophic breakdowns.
HeavyDuty Foundation Frame | ٽيڪنيڪل بنياد: Reinforced Ibeam steel construction with vibrationdampening mounts | آپريشنل فائدا: Absorbs operational shocks and vibrations, protecting the mill's structural integrity and minimizing stress transfer to the plant floor. | ROI اثر: Reduces longterm structural repair needs and allows installation on a wider range of site foundations.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (ميراثي اسٽيمپ مل) | جديد HeavyDuty اسٽيمپ مل حل | فائدو (% سڌارو) |
| : | : | : | : |
| Tonnage throughput (هارڊ کوارٽز Ore) | 0.5 1 TPH per stamp | 0.8 1.5 TPH per stamp (اصلاحي ڊيزائن) | +50% Increased Capacity |
| لباس جي اجزاء جي زندگي (Stamps/Dies) | 200 400 ڪم جا ڪلاڪ | 350 700 ڪم جا ڪلاڪ (HardFaced) | +75% توسيع خدمت زندگي |
| توانائي جي ڪارڪردگي (kWh/ٽن) ~5Stamp Mill| ~ 12 15 kWh/ٽن| ~10 12 kWh/ٽن (Optimized Kinematics)| ~20% Reduced Power Cost |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مکيه اجزاء| ~1,000 Hours| ~1,500 Hours (Enhanced Lubrication & سيل ڪرڻ)| +50% بهتر Reliability |
| OnSite Adjustment & Calibration وقت| HalfDay Shutdown Required
for Stroke Adjustment| <2 Hour Runtime Adjustment
via External Controls| ~80% Reduction in Adjustment Downtime |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج: Available in configurations from singlestamp pilot units to tenstamp production batteries.
ظرفيت جي درجه بندي: Throughput scales from 1 ٽي پي ايڇ (اڪيلو اسٽاپ) تائين 15 ٽي پي ايڇ (10اسٽيمپ جي بيٽري), dependent on ore hardness and target grind size.
بجلي جي گهرج: برقي موٽر هلائي; طاقت جي حد کان 7.5 ڪلواٽ (10 ايڇ پي) for a single stamp to 75 ڪلواٽ (100 ايڇ پي) for a tenstamp battery.
مواد جي وضاحت: Mortar box constructed from abrasionresistant steel plate (AR400/500). Stamps feature ductile steel cores with highchrome alloy wear faces.
جسماني طول و عرض (عام 5 اسٽيمپ مل): لڳ ڀڳ. ڊگھائي: 3m x ويڪر: 2م x اوچائي: 2م (+کاڌو کائڻ وارو). وزن تقريبن.: ~810 metric tons.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +113°F). Enclosed components are rated for highhumidity/dusty environments typical of milling plants.
6 درخواست جا منظر
MidScale Lode Mining Operation
Challenge A West African mine using outdated threestamp mills faced low throughput (~3 TPH), causing a bottleneck ahead of their CIP plant Frequent die failures resulted in weekly stoppages
Solution Implementation of two modern fivestamp mills configured with hardfaced components variable stroke control
Results Throughput increased consistently stabilized at >12 TPH combined Downtime due wear part replacement decreased from hours month allowing plant meet its quarterly production target ahead schedule
Pilot Plant Test Facility
Challenge A mineral exploration company required reliable primary crushing unit test varying ore samples but needed adjust grind size quickly accurately between batches minimize crosscontamination
Solution Installation modular twostamp mill equipped centralized lubrication dust suppression system
Results Operators achieved precise reproducible crush sizes different ore types within minutes via stroke adjustment The enclosed design prevented sample contamination facilitated faster cleaner testing cycles accelerating project decision timelines
تجارتي خيالات
Pricing is structured according to scale configuration:
Tier Basic SingleStamp Unit Includes core mill motor starter basic safety guards Ideal pilot plants assay offices Tier Standard – Stamp Battery Most common includes all core features dust suppression lubrication system modular design Tier Custom HighCapacity Plant Multiple linked batteries integrated conveyor systems automated feed controls
Optional Features Upgrades Include advanced vibration monitoring sensors remote operational diagnostics packages alternative wear material grades specific ore types
Service Packages Offered comprehensive warranties extended service plans covering parts labor Onsite training programs ensure your team achieves optimal operation Preventive maintenance schedules tailored your operating hours
Financing Options Flexible commercial leasing structures available allow you preserve capital Project financing can be bundled complete mineral processing circuits through our partner network
FAQ
What upstream equipment is required operate this stamp mill We recommend grizzly feeder jaw crusher produce consistent ≤6” feed rock ensure efficient operation prevent jamming
How does particle size output compare ball mill Our stamp mill produces coarser granular product typically ranging mesh ideal initial liberation free milling ores It often paired secondary ball mill finer grinding achieve optimal recovery rates complex ores
What typical installation commissioning timeline For standard – stamp unit experienced contractor site preparation foundation complete installation mechanical electrical tieins typically requires – business days Commissioning operator training adds additional days
Are spare parts readily available Yes Critical wear parts stamps dies standardized across our model range held global inventory stock ensuring fast delivery times minimize potential downtime We provide recommended spares list initial purchase
Do you offer performance guarantees Yes Our equipment comes performance guarantee regarding throughput capacity within specified ore hardness ranges Wear part life estimates based provided mineralogical data
