هول سيل سليگ کولہو پلانٽ جي وضاحت
1. PAINPOINT driven اوپننگ
Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. انهن عام آپريشنل رڪاوٽن تي غور ڪريو:
وقت کان اڳ جو لباس & غير منصوبا بند وقت: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component replacement and costly, unscheduled production stops.
غير مطابقت رکندڙ ذريعي & پيداوار جي معيار: Fluctuations in slag feed size and hardness can choke conventional plants, causing output volatility and an unreliable final aggregate gradation that fails to meet specification.
اعلي آپريشنل & سار سنڀال جا خرچ: اضافي توانائي جو استعمال في ٽين پروسيس ٿيل, combined with laborintensive maintenance routines for liner changes and clearance adjustments, منافعي جي مارجن کي ختم ڪري ٿو.
خلا & حرڪت جي پابنديون: Fixed crushing installations lack flexibility for multisite projects or evolving yard layouts, locking you into a single, اڪثر غير موثر, material flow.
Is your current setup delivering the consistent tonnage, پيداوار جي معيار, and costperton metrics required to stay competitive? The solution lies in a purposeengineered system designed from the ground up for the unique demands of slag reduction.
2. پيداوار جو جائزو
The Wholesale Slag Crusher Plant is a heavyduty, stationary or semimobile crushing system engineered specifically for the primary and secondary reduction of blast furnace (بي ايف) سليگ, اسٽروڪ چوري ڪرڻ, ۽ nonferrous slags. اهو وڏو بدلائي ٿو, غير منظم سليگ فيڊ (often up to 1m in size) تعمير ۾ استعمال لاء صحيح طور تي درجه بندي جي مجموعي ۾, cement additives, or road base materials.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Dumpfed or loaderfed slag is introduced into a robust primary jaw crusher or impactor, breaking down large lumps to a manageable size.
2. پري اسڪريننگ & پاسو: A grizzly or scalping screen removes fine material (030ايم ايم) ثانوي ڪرشنگ کان اڳ, boosting overall plant efficiency and reducing crusher wear.
3. ثانوي ڪرشنگ & شڪل ڏيڻ: The precrushed material is conveyed to a secondary cone crusher or impact crusher for further size reduction and cubical product shaping.
4. فائنل اسڪريننگ & درجه بندي: Material is screened into multiple specified fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم) via highcapacity vibrating screens.
5. ذخيرو ڪرڻ & ٻيهر گردش: اسپيڪ مواد کي ذخيرو تائين پهچايو ويندو آهي. Oversize material is automatically recirculated back into the secondary crusher circuit.
ايپليڪيشن جو دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, اسٽينڊل سليگ پروسيسنگ ٺيڪيدار, and largescale construction material producers handling between 50600 ٽين في ڪلاڪ.
حدون: Not designed for primary rock mining operations with higher compressive strengths (>250 ايم پي اي) or for processing wet, sticky materials without prior drying or specific feeder modifications.
3. بنيادي خاصيتون
HeavyDuty Primary Breaker | ٽيڪنيڪل بنياد: Reinforced manganese steel jaws/impactor bars with optimal nip angle | آپريشنل فائدا: Sustained performance under high shock loads from large,dense slag pieces; reduces bridging and feed issues | ROI اثر: Extended service life reduces liner change frequency by an estimated 3040%, حصن جي فهرست ۽ مزدور جي قيمت گھٽائڻ.
AbrasionResistant Circuit Design | ٽيڪنيڪل بنياد: Strategic use of wearresistant liners in hoppers, پوي ٿو,and conveyor transfer points; hardened alloy blow bars/cones | آپريشنل فائدا: Maintains material flow integrity and protects critical components from accelerated degradation | ROI اثر: Minimizes maintenance downtime and replacement part expenditure,directly improving plant availability.
Intelligent Discharge System | ٽيڪنيڪل بنياد: Hydraulic or mechanical adjustment of crusher discharge setting with centralised control | آپريشنل فائدا: Allows operators to finetune final product size in minutes without stopping the plant,in response to changing feed or product demands | ROI اثر: Enables rapid product switching to capture premium market prices,maximising revenue from processed slag.
مربوط ڌاتو علحدگي | ٽيڪنيڪل بنياد: Overbelt magnetic separators installed at key transfer points postcrushing | آپريشنل فائدا: Automatically extracts residual ferrous metal (ٽرام لوهه) from the aggregate stream,purging contaminants that damage downstream equipment | ROI اثر: Protects conveyors and final product purity,increasing product value and eliminating manual recovery labor.
Centralised Greasing & نگراني | ٽيڪنيڪل بنياد: Automated lubrication systems for all major bearing points with lowlevel alerts | آپريشنل فائدا: Ensures optimal bearing health under highdust conditions; reduces manual lubrication tasks and associated risks | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو,وڌايل غير منصوبابندي بند وقت جو هڪ وڏو سبب,and reduces routine maintenance manhours.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام مجموعي پلانٽ) | Wholesale Slag Crusher Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Liner Life in Primary Stage| 6090 days on abrasive slag | 120180 days with specialized alloys/designs| +100% سڌارو |
| Tons Processed per kWh| Lower efficiency due to improper chamber design| Optimized kinematics reduce power draw per ton| +1525% توانائي جي ڪارڪردگي |
| پيداوار جي پيداوار Spec اندر| Variable yield due to nonoptimized flow| Highprecision screening & recirculation ensures consistency| +1015% وڌيڪ وڪرو پيداوار |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| Frequent stoppages for wear part adjustment/change| مضبوط ڊيزائن & accessible components increase reliability| +30% longer operational runtime |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان 600 TPH nominal throughput of BF Slag (وڏي کثافت ~ 1.6 t/m³).
بجلي جي گهرج: ڪل ڳنڍيل لوڊ عام طور تي وچ ۾ 150 ڪلواٽ 800 kW ترتيب تي منحصر ڪري ٿو; designed for 400V/50Hz or other industrial standards.
مواد جي وضاحت: S355JR ساخت واري اسٽيل مان ٺهيل; critical wear components in Mn18Cr2 / T500 / AR400+ plate as applicable.
پرائمري کولہو جا اختيار: جهيڙيندڙ (Feed size up to ~1000mm) يا پرائمري اثر کولہو.
ثانوي کولہو جا اختيار: هائيڊولڪ مخروط کولہو (for harder slags) or Secondary Impact Crusher (for cubical shaping).
Plant Dimensions: Variable based on capacity; typical footprint range from 15m x 25m up to 30m x 50m for full circuit with stockpile conveyors.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي کي دٻائڻ وارو نظام مقامي ذرات جي اخراج جي معيار سان مطابقت رکي ٿو.
6. درخواست جا منظر
Integrated Steel Mill – Slag Valorization
چيلنج: A major steel producer was landfilling converter slag at significant cost while purchasing road base material externally.Slag hardness variability caused excessive wear in their existing crushers.
حل: Implementation of a turnkey Wholesale Slag Crusher Plant featuring a primary impactor with hydraulic adjustment and highwear resistance alloys,followed by a secondary cone crusher for precise control.
نتيجا:The plant now processes over 250 TPH of steel slag.Aggregate meets national road authority specifications,yielding over $1.2M annual revenue while eliminating $250k in landfill fees.Wear part life increased by over 80%.
Construction Materials Contractor – MultiSite Operations
چيلنج:A contractor winning bids across multiple demolition sites needed mobile processing but required higher capacityand durability than standard portable rock plants could offer against reinforced concreteand demolition debris containing metallic waste.
حل:A semimobile Wholesale Slag Crusher Plant skidmounted configurationwith integral magnetic separationand heavyduty prescreening.Deployed across three major urban renewal projects over two years.
نتيجا:The plant achieved consistent throughput of180 TPH on mixed demolition materials.Product quality met strict recycling aggregate specs.Residual metal recovery provided additional scrap revenue.Plant relocation between sites was completed within one week per move,maximizing equipment utilization.
7. تجارتي خيالات
Our Wholesale Slag Crusher Plants are offered in tiered configurations:
معياري ڊيوٽي پيڪيج: مسلسل لاء,fairly abrasive slags.Includes core crushing,اسڪريننگ,and basic conveying.Capacities up to150TPH.Idealfor predictable operations focused on capex minimization.
Heavy Duty Package (تجويز ڪيل):For highly abrasive,variable composition slags.Includes upgraded wear packages,magnetic separatorsat all stages,and automated lubrication.Capacities150–400TPH.Maximizes uptimeand total costofownership value.
Turnkey Premium Package: Includes full electrical control housewith PLC automation,dust suppression/filtration systems,and extended commissioning support.For capacities exceeding400TPHor fully automated facilities requiring minimal operator intervention.
Optional features include telescopic radial stackers,wash systemsfor fines recovery,and remote monitoring telematics.Service packages rangefrom annual inspection plans tooffsite rotor/cap rebuild servicesand guaranteed spare parts availability.Financing options including equipment leasingand projectbased financing solutions are availableto assistwith capital expenditure planning.
8. FAQ
Q1:What levelof preparationis requiredfor incoming slug feed?
اي:The plantis designedto handlerunofmill(RoM)slag directfromthe pitor stockpile.Optimal performance assumesfeed sizewithin themaximum dimensionspecifiedfortheprimarycrusheravoidanceof excessive"ڏنڊ"below30mmloadingthe primary chamberis beneficialbut not mandatorydue toprescreenintegration
Q2:Canyourplantbe integratedintoourexistingmaterialhandlingconveyorsystem?
A Yes Engineeringreviewsofyourcurrentlayoutare standard OurcontrolscanbeinterfacedwithmasterPLCsystems Conveyordischargeheightsandratesareconfiguredtomatchyourupstreamordownstreamequipment
Q3:ڪهڙي قسم جي انسٽاليشن ۽ ڪم ڪرڻ واري ٽائيم لائن?
A Foraskid mountedorsemi mobileplant onsitecommissioningtakesapproximately twotothreeweeksfollowingfoundationpreparation Fixedplantsrequiremoreextensivecivilworkswithtypicaltimelinesof eighttotwelveweeksfromgroundbreakingtofulloperation
Q4:Doyouprovidewearpartconsumablesguarantees?
A Wearpartperformanceisdirectlylinkedtofeedmaterialcharacteristics Weofferperformancebasedguaranteesontonnageprocessedperwearpartsetbackedbyourmaterialsscience laboratoryanalysisofyourspecificslag sample
Q5:اسان جي آپريٽرز ۽ سار سنڀال اسٽاف لاءِ ڪهڙي تربيت ڏني وئي آهي?
A Comprehensiveonsitetrainingisprovidedduringcommissioningcoveringnormaloperation startupshutdowns routine maintenancechecksandsafetyprocedures Detailedmanualsandschematicare suppliedindigitalformat
Q6:Arethereoptionsfordustcontroltomeetstrictenvironmentalregulations?
A Standardplantsincludeintegratedwaterspraysystemsattransferpoints Forstricterrequirements wecanintegratebaghousefilterdustcollectionsystemsorprovideengineeringfortheirretrofit
Q7 Howdoesthepricingmodelworkforoptionalfeaturesorservicepackages?
A Baseplantpricingisclear Equipmentoptionsarepricedàlacarte Servicepackagesaretypicallyannualsubscriptionsbasedonanticipatedoperatinghours Allcommercialtermsaredetailedinproposalpriortoanycommitment
