Wholesale Gyratory Crusher Supplier
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دستيابي توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي ختم ڪري رهيا آهن? Plant managers and engineering contractors consistently face critical challenges with their primary crushing stations:
غير منصوبا بند وقت تمام گهڻو: Premature wear of critical components leads to catastrophic failure, halting the entire downstream process. Each hour of lost production can represent tens of thousands in revenue.
Unsustainably High Maintenance Costs: بار بار لائنر تبديليون, extensive manual adjustments, and the laborintensive nature of traditional crusher upkeep create significant OPEX and safety exposure.
غير مطابقت رکندڙ ذريعي & پيداوار جي ماپ: Fluctuations in feed material hardness and size cause output gradation to drift, creating bottlenecks for secondary crushers and mills, پلانٽ جي مجموعي ڪارڪردگي کي گھٽائڻ.
وڌندڙ توانائي واپرائڻ: پراڻو, inefficient drive systems consume excessive power per ton of processed material, directly impacting your bottom line amid volatile energy prices.
ڇا توهان جو آپريشن انهن چئلينجن کي منهن ڏيڻ لاءِ ليس آهي? The foundation of a reliable, highyield comminution circuit begins with a robust primary crushing solution engineered for maximum uptime and controlled costperton.
2. پيداوار جو جائزو: گيريٽري ڪرشر
هڪ گيريٽري کولہو هڪ اسٽيشنري پرائمري کمپريشن کولہو آهي, مرڪزي کان وڏي پيماني تي کني ۽ مجموعي آپريشن. It is designed for highcapacity crushing of runofmine ore or blasted rock down to a size suitable for conveyor transport and further processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large feed material is directed into the crushing chamber from above via a feed hopper and spider assembly.
2. Compressive Crushing: مرڪب مينٽل گيريٽس ڪنڪيو لائينرز جي اندر, applying progressive compressive force to reduce material by squeezing it against the stationary concaves.
3. خارج ٿيڻ: Crushed product exits through the discharge opening at the bottom of the chamber, سائيز سان گڏ بند ٿيل سيٽنگ جي ترتيب سان (سي ايس ايس).
ايپليڪيشن جو دائرو & حدون:
دائرو: تمام اعلي ظرفيت واري ايپليڪيشنن لاء مثالي (عام طور تي >1,000 tph), handling hard to mediumhard abrasive materials. It is the preferred solution for largevolume metal mines (ٽامي, لوهه) ۽ وڏيون مجموعي کوٽيون.
حدون: اعلي سرمائيداري قيمت (ڪيپيڪس) compared to equivalent jaw crushers. هڪ مستحڪم جي ضرورت آهي, مضبوط ڪنڪريٽ بنياد. Not suitable for mobile or semimobile applications where frequent relocation is needed.
3. بنيادي خاصيتون
Patented Concave & منڊل پروفائلز | ٽيڪنيڪل بنياد: Computeroptimized crushing chamber geometry | آپريشنل فائدا: Delivers a consistent, wellshaped product with fewer slabby or elongated particles | ROI اثر: Reduces recirculating load and wear on downstream equipment by up to 15%, lowering systemwide energy and maintenance costs.
ضم ٿيل خودڪار سيٽنگ ريگيوليشن | ٽيڪنيڪل بنياد: Hydraulic adjustment system with realtime position sensors | آپريشنل فائدا: Allows operators to adjust CSS remotely under load in minutes versus hours of manual work | ROI اثر: وڌ کان وڌ ترتيب ڏيڻ لاءِ غير ڪرشنگ وقت کي گھٽائي ٿو 90%, سالياني دستياب پيداوار جا ڪلاڪ وڌائڻ.
حالت جي نگراني سان ليوب سسٽم | ٽيڪنيڪل بنياد: Highefficiency geardriven lubrication pump with flow/temperature/pressure sensors | آپريشنل فائدا: بهترين بيئرنگ صحت کي يقيني بڻائي ٿي, prevents thermal shutdowns, ۽ پيش گوئي واري سار سنڀال ڊيٽا مهيا ڪري ٿي | ROI اثر: Extends major bearing service life; فيلڊ ڊيٽا ڏيکاري ٿو a 40% reduction in lube systemrelated failures.
TopService ڊيزائن | ٽيڪنيڪل بنياد: All routine maintenance tasks accessible from above via the threaded shaft hub | آپريشنل فائدا: وڌيڪ محفوظ بڻائي ٿو, faster liner changes without personnel entering the crusher cavity from below | ROI اثر: تائين لائينر جي تبديلي جي وقت کي گھٽائي ٿو 50%, improving personnel safety and plant availability.
HeavyDuty مين شافٽ ڊيزائن | ٽيڪنيڪل بنياد: Forged alloy steel shaft with precisionmachined threads for mantle attachment | آپريشنل فائدا: Provides exceptional resistance to bending stress and fatigue under peak loads | ROI اثر: Eliminates unplanned shaft failures; documented service life exceeds 10 years in standard duty cycles.
اسپائيڊر بيس ڊيزائن آپشن (ننڍن ماڊلز لاء) | ٽيڪنيڪل بنياد: Eliminates the traditional spider bridge frame at the feed opening | آپريشنل فائدا: Allows easier handling of sticky feeds and simplifies maintenance access | ROI اثر: Reduces feed blockage incidents by approximately 30% in challenging claybound ores.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي Gyratory کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (سالياني) | 92 94% |> 96% |> +2% +4% سڌارو |
| لائنر تبديل ڪرڻ جو وقت (ميجر) | 36 48 ڪلاڪ| 33% تيز |
| ڪرشنگ ڪارڪردگي (kWh/tonne) مواد جي لحاظ کان مختلف آهي| ~ 0.65 0.85 kWh/t| ~0.55 0.75 kWh/t |> تائين 12% گھٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مشيني| ~ 6,000 ڪلاڪ| >8,500 ڪلاڪ |> ~ 40% واڌارو |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 2,000 ختم ڪرڻ 10,000 ٽين في ڪلاڪ (tph), dependent on model selection and feed characteristics.
موٽر پاور: مان معياري ڊرائيو 450 kW تائين 1,200 ڪلواٽ.
فيڊ کولڻ: گپ سائيز کان 1,000 mm تائين 1,500 ايم ايم.
مواد جي وضاحت: Main frame constructed from highstrength welded steel; Concave liners available in premium manganese steel alloys; Optional chrome white iron or composite alloys for highly abrasive applications.
جسماني طول و عرض & وزن: Approximate installed weight ranges from 250 ٽن کان مٿي 500 ٽين. Foundation loading forces are provided as part of project engineering documentation.
ماحولياتي آپريٽنگ رينج: 40 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل. Dust sealing systems are standard for operation in environments with strict particulate controls.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
چيلنج: هڪ ٽائر 1 ٽامي آپريشن جي ضرورت آهي ته پلانٽ جي ذريعي وڌائڻ لاء 25%. The existing primary crusher was a bottleneck requiring excessive maintenance downtime.
حل: Installation of a new highcapacity gyratory crusher with automated setting control as part of a new coarse ore conveying line.
نتيجا: Achieved sustained throughput exceeding design capacity by 8%. Predictive lubrication monitoring prevented two potential unplanned outages in the first year alone.
Major Granite Aggregate Quarry
چيلنج: Inconsistent product shape from an aging primary crusher led to poor performance in downstream shaping circuits and reduced premium product yield.
حل: Replacement with a modern gyratory crusher featuring optimized chamber geometry.
نتيجا: پيداوار جي ڪعبي جي ڀيٽ ۾ بهتري 20%, increasing saleable chip yield significantly while reducing recirculated load through secondary cones.
7. تجارتي خيالات
Our gyratory crushers are offered across several tiers:
معياري فرض ماڊلز: For consistent feed materials in aggregate applications.
HeavyDuty ماڊلز (سڀ کان عام): For hard rock mining operations; وڌايل لباس پيڪيجز شامل آهن.
Super Duty Models: Engineered for ultrahigh throughput or extremely abrasive ores.
اختياري خاصيتون شامل آهن ترقي يافته حالت مانيٽرنگ پيڪيجز (vibration جو تجزيو), automated wear compensation software integration,۽ ڪسٽم ڊسچارج ڪنويئر ڊيزائن.
We offer comprehensive service agreements covering planned maintenance inspections,lifetime performance guarantees on key components,and guaranteed parts availability within defined response times.Financing options including leasetoown structuresand projectbased capital expenditure plans are available through our commercial partners.
8.FAQ
ق:What are my options if my feed contains significant clay or moisture?
اي:A spiderless design combined with specific concave profiles can be specified.This configuration minimizes material bridging at the intake,a common issue with sticky feeds.Field data shows this reduces cleaningrelated downtime substantially
.Q.How does automation integration work?
A Our crushers come PLCreadywith standard interfaces(420ايم اي,Ethernet/IP)for full integration into your plant SCADA system.Automatic setting regulationand lubrication control can be managed remotely
.Q.What is your approachto spare parts supply?
A We maintain strategic global inventory hubs.Guaranteed parts availability programs ensure critical components like main shaft assembliesor top shellsare availablefor shipment within agreedupon timeframes,supportedby performancebased logistics contracts
.Q.Can you assistwith foundation designand installation?
A Yes.We provide complete installation drawingsincluding dynamic load dataand offer supervised installation services conductedby our certified field engineers.This ensures correct commissioningand validates warranty conditions
.Q.What financing structuresare typicalfor equipmentof this scale?
A Transactions often involve progress payment schedules tiedto manufacturing milestonesor project finance solutions.We workwith financial institutionsto provide lease arrangements that preserve capitalor traditional term loans
