هول سيل کرشنگ ۽ اسڪريننگ جو سامان Moq
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. انهن عام حالتن تي غور ڪريو:
اعلي سار سنڀال خرچ & اڻ شيڊول بند وقت: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
غير موثر مواد جي وهڪري & رڪاوٽون: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
نامناسب حتمي پيداوار جي وضاحت: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & مزدوري جا خرچ: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
Abrasive ايپليڪيشنن ۾ تيز لباس: مسلسل لينرز کي تبديل ڪرڻ جو مالي بوجھ, اسڪرين, and wear parts in highabrasion environments can be staggering.
جيڪڏهن اهي مسئلا واقف آواز آهن, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.
2. پيداوار جو جائزو
هي پراڊڪٽ لائن مڪمل شامل آهي, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, کان کني جي اڳڀرائي, ۽ سي&ڊي ري سائيڪلنگ. آپريشنل ڪم فلو مسلسل مواد جي پروسيسنگ لاء انجنيئر ڪيو ويو آهي:
1. پرائمري سائيز جي گھٽتائي: Raw feed material is reduced by a primary crusher (مثال, جبل يا جراثيم) پهچائڻ واري سائيز تائين.
2. پري اسڪريننگ & روئڻ: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. ثانوي / ٽيٽيري ڪرشنگ: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. آخري ماپ & ذخيرو ڪرڻ: Multiple deck screens precisely sort crushed material into specified grades, which are then conveyed to designated stockpiles.
ايپليڪيشن جو دائرو: Ideal for hightonnage quarrying, largescale mining precrushing, ۽ اهم انفراسٽرڪچر پروجيڪٽ جيڪي مسلسل گهربل آهن, spec aggregate.
حدون: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.
3. بنيادي خاصيتون
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: PLCbased automation with loadmanagement algorithms | آپريشنل فائدا: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | ROI اثر: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.
Unified Chassis Modular Design | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether modules for crushers, اسڪرين, ۽ conveyors | آپريشنل فائدا: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | ROI اثر: تنصيب مزدورن جي خرچن کي اندازي مطابق گھٽائي ٿو 30% and minimizes revenue loss during plant repositioning.
HeavyDuty اجزاء معياري ڪرڻ | ٽيڪنيڪل بنياد: Common bearing housings, hydraulic components, and drive systems across multiple machine types | آپريشنل فائدا: Simplifies maintenance training and reduces required spare parts inventory | ROI اثر: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.
Advanced Wear Protection Layout | ٽيڪنيڪل بنياد: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | آپريشنل فائدا: Extends service intervals for liners, ڌماڪو بار, and screen media in abrasive applications | ROI اثر: Directly reduces consumable parts cost per ton by up to 25%, فيلڊ ڊيٽا جي بنياد تي.
مرڪزي گريسنگ & لوڻ جو نظام | ٽيڪنيڪل بنياد: خودڪار, programmable lubrication system with feed lines to critical bearing points | آپريشنل فائدا: دستي مداخلت کان سواءِ بهترين بيئرنگ لوبريڪيشن کي يقيني بڻائي ٿي, وقت کان اڳ ناڪامي کي روڪڻ | ROI اثر: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.
Integrated Dust Suppression Manifold | ٽيڪنيڪل بنياد: Strategically placed spray nozzles powered by an onboard pump system | آپريشنل فائدا: Effectively controls dust at transfer points without requiring extensive external infrastructure | ROI اثر: Helps maintain regulatory compliance and improves site working conditions, امڪاني ڏنڊ کان بچڻ.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | Our Wholesale Crushing & اسڪريننگ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| پلانٽ سيٽ اپ / Commissioning Time²| 1014 ڏينهن| 68 ڏينهن| 40% |
| Power Consumption per Ton Processed³| ~0.85 kWh/t| ~0.72 kWh/t| 15% |
| ڪپڙا پارٽ لائف (ابراھيندڙ گرينائيٽ)⁴| ~120k Tons (منگني)| ~150k Tons (جامع)| +25% |
(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)
5. ٽيڪنيڪل وضاحتون
سسٽم جي گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 300 ختم ڪرڻ 1,200 ميٽرڪ ٽين في ڪلاڪ (tph), کاڌ خوراڪ جي سختي تي منحصر آهي (بانڊ ڪم انڊيڪس) ۽ آخري پيداوار جي ماپ.
پرائمري پاور گهرجون: Total connected power typically ranges from 450 kW کان 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
مواد جي وضاحت: بلند ترين اسٽيل مان ٺهيل (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
جسماني طول و عرض (ماڊلر): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; بجلي جي اجزاء تي IP55 جي مٽي تحفظ جي درجه بندي; can be specified with coldclimate packages (گرم lube نظام).
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A quarry needed to increase annual production by 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
حل: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
نتيجا: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.
وڏي پيماني تي انفراسٽرڪچر ٺيڪيدار
چيلنج: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
حل: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
نتيجا: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.
Iron Ore PreBeneficiation Circuit
چيلنج: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
حل: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
نتيجا: Achieved more consistent mill feed (100ايم ايم), resulting in measured grinding circuit energy savings of approximately $0.11 في ٽين پروسيس ٿيل.
7. تجارتي خيالات
Our wholesale crushing equipment is offered under clear commercial structures:
قيمت جا درجا:
Tier I – Base Plant Package – Includes primary unit(ايس), basic screening module(ايس), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (پي ايل سي), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel
اختياري خاصيتون / واڌارو
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications
سروس پيڪيجز
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts
We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines
FAQ
What level of site preparation is required before delivery?
Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time
How does this equipment integrate with our existing conveyors stackers?
Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow
What typical lead times apply wholesale orders?
Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time
Are operator training maintenance manuals included purchase?
Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly
What financing options available commercial buyers?
We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile
