هول سيل برڪ ٺاهڻ واري مشين جي وضاحت
1. PAINPOINT driven اوپننگ
Are your brick production targets consistently undermined by equipment limitations? Commercial buyers and plant managers face significant operational hurdles that directly impact profitability. اهم چئلينج شامل آهن:
Inconsistent Output Quality: Variable brick density and dimensional inaccuracy lead to high rejection rates, wasting raw materials and labor.
اعلي آپريشنل Downtime: Frequent mechanical failures and lengthy mold changeovers stop your production line, گم ٿيل آمدني ۾ في ڪلاڪ هزارين خرچ.
گهڻي محنت & توانائي خرچ: Manual material handling and inefficient hydraulic or vibration systems inflate your perunit production cost.
محدود پيداوار لچڪدار: سرن جي قسمن جي وچ ۾ جلدي مٽائڻ جي قابليت, ماپون, or raw material mixes restricts your ability to respond to market demands.
Unsustainable Maintenance Expenditure: Predictable wear parts are one thing, but unexpected major component failures create budgetary uncertainty.
Is your current equipment a bottleneck? The solution lies in specifying a wholesale brick making machine engineered not just for output, but for operational excellence and total cost of ownership.
2. پيداوار جو جائزو
A modern wholesale brick making machine is a stationary, highcapacity production system designed for continuous, automated fabrication of construction bricks from raw materials like clay, ڪنڪريٽ, يا اڏامڻ. It integrates material feeding, ملائڻ, molding, and ejection into a synchronized workflow.
آپريشنل ڪم فلو:
1. خودڪار کاڌ خوراڪ & تناسب ڪرڻ: Raw materials are precisely metered and conveyed into the main compression chamber.
2. هاء پريشر Compaction: A combination of hydraulic pressure and controlled vibration densifies the material within a rigid mold box.
3. انجڻ & پلاٽ ڪرڻ: The formed brick is ejected onto a conveyor or pallet system for seamless transfer to the curing area.
4. Automated Stacking & سنڀالڻ: Integrated systems stack green bricks for efficient batch movement to drying racks or kilns.
ايپليڪيشن جو دائرو: Ideal for largescale manufacturing plants producing standard clay bricks, ڪنڪريٽ پيور, سوراخ بلاڪ, and interlocking soilcement bricks. Primary limitations involve extreme customization (مثال, highly ornate shapes) which may require specialized tooling, and feedstock with oversized, uncrushable aggregates.
3. بنيادي خاصيتون
وائبريشن & Hydraulic Hybrid System | ٽيڪنيڪل بنياد: Highfrequency定向振动 synchronized with multicylinder hydraulic pressure | آپريشنل فائدا: Achieves optimal material compaction with shorter cycle times, producing bricks with uniform density and superior structural integrity. | ROI اثر: Reduces curing failures by an estimated 1525%, directly lowering material waste and improving batch yield.
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Programmable Logic Controller with touchscreen HMI for full parameter management | آپريشنل فائدا: Your operators can monitor production data, adjust pressure/vibration settings per product recipe, and diagnose faults from a single interface. | ROI اثر: ڍنگ جي تبديليءَ جي وقت کي گھٽائي ٿو 40% through saved presets and reduces skilled labor dependency for routine adjustments.
QuickChange Mold Box System | ٽيڪنيڪل بنياد: Standardized clamping interface with guided alignment pins | آپريشنل فائدا: Enables shift changes between different brick types or sizes in under 30 minutes using minimal tools. | ROI اثر: Increases plant utilization rate and allows responsive production scheduling to meet diverse customer orders without costly downtime.
HeavyDuty اڏاوتي فريم | ٽيڪنيڪل بنياد: Reinforced steel fabrication with stressrelieved welding at all highload points | آپريشنل فائدا: Maintains critical alignment of compaction components under continuous operation, ensuring longterm dimensional accuracy of bricks. | ROI اثر: Extends major service intervals by years; فيلڊ ڊيٽا ڏيکاري ٿو a 30% reduction in framerelated alignment issues over a 7year lifecycle.
خودڪار لوڻ وارو نظام | ٽيڪنيڪل بنياد: Programmed greasing points for all major bearings and sliding surfaces | آپريشنل فائدا: Delivers precise lubrication without manual intervention, preventing premature wear due to human error or oversight. | ROI اثر: Lowers bearing replacement costs by an average of 20% annually and prevents unplanned stops from seized components.
اعلي ڪارڪردگي هائڊروڪ پاور يونٽ | ٽيڪنيڪل بنياد: Variable displacement piston pumps with loadsensing technology | آپريشنل فائدا: Power output matches realtime demand during the compaction cycle rather than running at constant maximum load. | ROI اثر: Industry testing demonstrates energy consumption savings of 1822% مقرر پمپ سسٽم جي مقابلي ۾.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (روايتي مشين) | Our Wholesale Brick Making Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سائيڪل جو وقت (Standard Brick)| 1822 seconds per cycle| 1416 seconds per cycle| ~25% faster throughput |
| Brick Dimensional Tolerance| ±1.5 mm| ±0.8 mm| ~47% greater precision |
| مولڊ جي تبديلي جو وقت| 4560 منٽ| <30 منٽ| تائين 50% time savings |
| توانائي واپرائڻ في 1000 سرون| بيس لائين (100%)| اندازي مطابق 7882% بنيادي طور تي| 1822% گهٽتائي |
| ناڪامين جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 450 آپريٽنگ ڪلاڪ| >650 ڪم جا ڪلاڪ| ~44% increase in reliability |
5. ٽيڪنيڪل وضاحتون
پيداوار جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 12,000 ختم ڪرڻ 30,000 معياري برابر برڪس في 8 ڪلاڪ شفٽ.
بجلي جي گهرج: Main drive powered by a robust electric motor system; total installed power typically ranges from 45 kW کان 110 ڪلواٽ, depending on model size and configuration.
مواد جي وضاحت: Compatible with clay (moisture content ≤18%), ڪنڪريٽ (aggregate size ≤10mm), fly ashbased mixes (CClass/FClass), مستحڪم زمين.
جسماني طول و عرض (عام): Machine footprint approximately L8m x W3m x H3m; weight between 12 28 ميٽرڪ ٽين, ensuring operational stability.
آپريٽنگ رينج: صنعتي ماحول لاء ٺهيل; +5 ° C کان + 40 ° C جي ماحولي درجه حرارت جي حد; requires a level concrete foundation with specific loadbearing capacity as per model guidelines.
6. درخواست جا منظر
LargeScale Clay Brick Plant Modernization
چيلنج: A regional brick manufacturer faced declining market share due to inconsistent product quality from aging equipment and an inability to produce newer interlocking block designs demanded by contractors.
Solution Implementation of two highcapacity wholesale brick making machines equipped with quickchange molds for both standard perforated bricks and interlocking blocks.
Results Rejection rate fell from ~8% to under <2%. The plant increased its product line from three core products to eight within six months of commissioning while reducing overall energy costs by an estimated $15k annually.
New Concrete Paver & Block Production Facility
Challenge An engineering contractor building a new facility needed a single production line capable of highvolume output for municipal paving contracts while remaining flexible enough for custom architectural block runs.
Solution A single modular wholesale brick making machine was specified with an extended palette conveyor system and advanced PLC storing over fifty product recipes.
Results The plant achieved its target output of >20k pavers/day within two weeks of startup. Switching between major product families now takes under one hour versus half a shift on previousgeneration equipment used at other sites.
7 تجارتي خيالات
Wholesale brick making machines are capital investments structured around core production capacity:
داخلا جي سطح ($85k $140k): For established plants adding capacity; capacities up to ~15k bricks/shift; semiautomatic handling common at this tier
MidRange Tier ($145k $250k): The most common specification range offering full automation robust frames capacities between ~16k 24k bricks/shift
اعلي ظرفيت جو درجو ($255k+): For greenfield plants or major expansions featuring integrated robotic handling capacities exceeding >25k bricks/shift
Optional features include robotic stacking systems advanced vibration isolation platforms custom mold design services
سروس پيڪيجز عام طور تي شامل آهن:
1) Proactive scheduled maintenance plans
2) Remote diagnostic support
3) Onsite technical training programs
Financing options frequently available through manufacturer partners or thirdparty industrial equipment lenders including leasetoown structures that preserve working capital
FAQ
What level of site preparation is required?
A level reinforced concrete foundation is mandatory specifications vary by model but typically require compressive strength >25 MPa We provide detailed civil engineering drawings upon order confirmation
How does this machine handle different raw material mixes?
The PLC allows operators save specific parameters pressure vibration frequency duration per recipe This ensures consistent results when switching between clay concrete or other stabilized materials provided they are within specified granulometry limits
عام پهچائڻ جو وقت ڇا آهي?
For standard models lead times range from weeks depending on complexity Custom configurations may extend this timeframe A firm schedule is provided upon finalization technical specifications
What does the warranty cover?
Our standard warranty covers defects materials workmanship critical components like the mainframe hydraulic power unit PLC controller for period months operating hours whichever comes first Wear parts like mold liners are excluded
Can existing molds be adapted fit new machine?
Possibly but not guaranteed Our quickchange system uses standardized interface Existing molds can be assessed retrofitting often involves machining new mounting plates We generally recommend designing new optimized tooling maximum performance
ڪهڙي قسم جي آپريٽر ٽريننگ ڏني وئي?
We provide comprehensive onsite training covering operation routine maintenance basic troubleshooting Training spans days tailored your specific crew’s experience level All documentation provided digital printed formats
