White Label Stone Quarry Crushing Plant Affordable
1. PAINPOINT driven اوپننگ
Are you managing a stone quarry operation where unpredictable equipment performance directly impacts your bottom line? Common challenges include inconsistent final product gradation leading to rejected loads, excessive wear part costs from abrasive feed material, and unplanned downtime for maintenance that halts your entire production line. Each hour of stoppage represents significant lost revenue. ان کان سواء, inefficient power consumption per ton of processed aggregate erodes profit margins, while inflexible plant configurations struggle to adapt to changing market demands for different stone sizes. توهان ڪيئن حاصل ڪري سگهو ٿا قابل اعتماد, highvolume output with predictable operating costs and the flexibility to meet various product specifications? The solution lies in a precisely engineered primary crushing station.
2. پيداوار جو جائزو
This white label primary crushing plant is a heavyduty, stationary solution designed for the initial reduction of blasted quarry rock (from 900mm down to 150250mm). It forms the critical first stage in any aggregate production circuit.
آپريشنل ڪم فلو:
1. کاڌو: Dump trucks or wheel loaders deposit shot rock into a vibratory grizzly feeder.
2. پري اسڪريننگ: The grizzly section removes natural fines and subsize material, bypassing the crusher to increase efficiency and reduce wear.
3. پرائمري ڪرشنگ: Oversize material is conveyed into a robust jaw crusher for compressive reduction.
4. Primary Stockpile: Crushed material is discharged via a main conveyor to a surge pile for downstream processing.
ايپليڪيشن جو دائرو: گرينائيٽ پروسيسنگ لاء مثالي, بيسالٽ, چونا پٿر, ۽ ٻيا گھڻا مجموعا. اهو مسلسل لاء ٺهيل آهي, hightonnage operations in fixedlocation quarries.
حدون: This is a primary stage unit; achieving specification aggregates requires secondary and tertiary crushing circuits. Feed size must comply with the crusher’s maximum accepted dimensions.
3. بنيادي خاصيتون
ماڊيولر بولٽ ٽوگيدر ڍانچي | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, heavy steel modules with machined connection points. | آپريشنل فائدا: Reduces site installation time and civil work costs by up to 40% compared to weldedonsite designs. مستقبل جي ٻيهر ترتيب يا منتقلي کي فعال ڪري ٿو. | ROI اثر: Faster commissioning generates revenue sooner and lowers total project capital expenditure.
HeavyDuty Vibrating Grizzly Feeder (وي جي ايف ايف وي جي ايف) | ٽيڪنيڪل بنياد: Robust eccentric shaft drive with adjustable throw. | آپريشنل فائدا: تسلسل کي يقيني بڻائي ٿو, controlled feed into the crusher cavity, eliminating bridging and optimizing crusher fill for maximum throughput. | ROI اثر: Prescreening of fines increases effective crusher capacity by 1015%, directly boosting tonsperhour output.
HighCapacity Jaw Crusher with Quarry Design | ٽيڪنيڪل بنياد: گہرے هموار ڪرشنگ چيمبر, large feed opening, and optimized nip angle. | آپريشنل فائدا: Provides high reduction ratio and minimizes slabby product. Generates a wellgraded, consistent output product ideal for secondary feed. | ROI اثر: Uniform product shape reduces wear on downstream conveyors and crushers, lowering overall operating costs.
مرڪزي گريسنگ & PLC Control Station | ٽيڪنيڪل بنياد: Automated lubrication system with failsafes and programmable logic controller for motor management. | آپريشنل فائدا: Ensures critical bearings receive proper lubrication on timed intervals, اجزاء جي زندگي کي وڌائڻ. Allows singlepoint monitoring of motor amps, گرمي پد, and feeder rate. | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو, reducing unscheduled downtime. Allows operators to optimize power draw for energy savings.
Wear Part Accessibility & Standardization | ٽيڪنيڪل بنياد: Crusher designed with rear hydraulic toggle tensioning and cheek plate wedges. | آپريشنل فائدا: Enables faster jaw die replacement and liner changes without special tools. Uses commonly available, standardized wear parts. | ROI اثر: Reduces maintenance window duration by approximately 30%, پلانٽ جي دستيابي کي وڌائڻ. Lowers longterm parts inventory costs.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | White Label Primary Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| 9294% | 96%+ (منصوبابندي جي سار سنڀال سان) | +3% (+200+ آپريٽنگ ڪلاڪ / سال) |
| ٽين في ڪلاڪ في ڪلوواٽ| 8 10 tph/kW (پٿر جي لحاظ کان مختلف آهي)| 9 12 tph/kW (بهتر ڪيل وهڪري)| +12% average improvement |
| زندگيءَ جو لباس (جيو مري)| Manganese lasts 90120k tons (گرينائيٽ) | Premium Manganese lasts 110140k tons (گرينائيٽ)| +20% وڌايل خدمت زندگي |
| تنصيب & ڪم ڪرڻ جو وقت| 812 هفتا (فيلڊ ويلڊنگ) | 57 هفتا (ماڊلر بولٽ اپ) | ~ 40٪ وقت ۾ گهٽتائي |
5. ٽيڪنيڪل وضاحتون
قابليت / درجه بندي: مان throughputs لاء ٺهيل 400 جي طرف 1,200 ميٽرڪ ٽين في ڪلاڪ (MTPH), depending on feed material and product size setting.
بجلي جي گهرج: ڪل ڳنڍيل پاور عام طور تي حد تائين 250 kW کان 400 kW for crusher, فيڊر, ۽ conveyor ڊرائيو.
مواد جي وضاحت: ASTM A36 اسٽيل مان ٺهيل; wear components use ASTM A128 Grade BHN manganese steel.
کولہو فيڊ کولڻ: Options from 1m x .8m up to .5m x .6m.
جسماني طول و عرض (لڳ ڀڳ.): ڊگھائي: ~ 18 م; ويڪر: ~ 4 م; اوچائي: ~ 6 م (ماڊل جي لحاظ کان مختلف آهي).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻاء سسٽم ڪنيڪشن معياري آهن.
6. درخواست جا منظر
گرينائيٽ ڪواري جي توسيع
چيلنج: هڪ موجوده کوٽائي جي ضرورت آهي ته جيئن پرائمري throughput وڌائڻ لاء 35% بغير ان جي نقشن کي وڌائڻ يا وڏن سول ڪمن جي.
حل: Implementation of our white label primary crushing plant with a larger jaw crusher model and highcapacity VGF within the modular design.
نتيجا: Achieved the targeted throughput increase of 35%. Modular installation minimized disruption to existing operations during tiein.
Limestone Aggregate Producer
چيلنج: High moisture content in feed material caused frequent clogging in the previous primary system’s prescreen section.
Solution Deployment of our white label plant featuring a steppeddeck grizzly section on the VGF combined with adjustable screen bar openings.
Results Material clogging incidents reduced by over 90%. Plant operates consistently regardless of seasonal moisture variations
7 تجارتي خيالات
Pricing is structured into three core tiers based on capacity:
ٽائر : Base model up to MTPH includes standard jaw crusher VGF basic PLC controls
Tier Midrange model MTPH includes heavierduty structure premium jaw crusher automated greasing advanced PLC
Tier Highcapacity model + MTPH includes all Tier features plus integrated metal detection tramp iron relief system
Optional Features Upgraded dust suppression packages rock breaker boom system remote monitoring telemetry extended wear part warranties
Service Packages Choose from annual inspection plans comprehensive preventive maintenance contracts or payasyougo technical support
Financing Options Flexible commercial leasing structures operating lease agreements or tailored financing through our partner institutions are available
8 FAQ
What are my options if my feed rock is highly abrasive?
We recommend specifying our premium manganese steel option for all wear parts which field data shows improves service life by in highly abrasive applications like quartzite or trap rock
How does this plant integrate with my existing secondary circuit?
The plant is designed with standardized discharge height conveyor widths and electrical voltage requirements Integration points are clearly defined Our engineering team can review your layout specifics
What is the typical lead time from order to commissioning?
For standard models lead time is weeks depending on configuration Final site commissioning requires days with our supervision
ڇا اسپيئر پارٽس آساني سان دستياب آهن?
Yes A core inventory of wear parts mechanical spares is maintained globally We guarantee availability of critical spares within hours via our logistics network
اسان جي آپريشن ٽيم لاءِ ڪهڙي تربيت ڏني وئي آهي?
We provide comprehensive onsite operational training covering startup/shutdown procedures daily checks basic troubleshooting safety protocols Documentation includes detailed manuals
