وائٹ ليبل پٿر کولہو پلانٽ فراهم ڪرڻ وارو
1. PAINPOINT driven اوپننگ
Are you managing a crushing operation burdened by inconsistent output, غير متوقع سار سنڀال خرچ, and excessive downtime? The challenges of sourcing reliable primary crushing equipment directly impact your bottom line. انهن عام آپريشنل رڪاوٽن تي غور ڪريو:
Capital Lockin & Brand Dependency: Committing to a single OEM's ecosystem often limits future flexibility and results in costly, proprietary parts.
Inconsistent Feed Processing: Fluctuations in feed size and hardness can cause chokeups or suboptimal throughput, delaying downstream processes.
High Lifetime Maintenance Costs: Standard designs with numerous wear points and complex assemblies lead to frequent liner changes and extended mechanical downtime.
محدود جوڙجڪ لچڪدار: A fixed plant design may not adapt efficiently to new project specifications or varying material characteristics.
What if you could deploy a highperformance primary crushing station that carries your brand, is built to your precise operational parameters, and is engineered for total cost of ownership? This is the fundamental proposition of a white label stone crusher plant.
2. پيداوار جو جائزو
A white label stone crusher plant is a heavyduty, stationary or semimobile primary crushing solution manufactured by an established industrial equipment supplier and branded for your company. It is designed for the initial reduction of large quarried rock, blasted ore, or demolition concrete into manageable aggregate.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: ڪارخانو مواد (up to specified max feed size) is delivered via dump truck or loader into a rugged vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. پري اسڪريننگ & ڪِرڻ: The VGF removes fines and bypasses subsize material while directing oversize rock into the jaw crusher’s crushing chamber.
3. ابتدائي گھٽتائي: The robust jaw crusher applies compressive force via a fixed and moving jaw plate, breaking the rock through multiple crush cycles until it passes the set closedside setting (سي ايس ايس).
4. پيداوار جي خارج ٿيڻ: Crushed material is discharged onto the main product conveyor for transport to secondary processing or stockpiling.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for hightonnage primary crushing of abrasive materials like granite, بيسالٽ, ڪوارٽزائٽ, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. Suited for greenfield quarry development, largescale construction aggregate production, and mining prebeneficiation.
حدون: Not designed as a finished aggregate solution; secondary/tertiary crushing circuits are required for most specification products. Maximum feed size and capacity are fixed by the initial engineering design.
3. بنيادي خاصيتون
ماڊل فريم ڊيزائن | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether heavysection steel construction | آپريشنل فائدا: Enables faster site installation and future reconfiguration or relocation with minimal cutting/welding | ROI اثر: تائين انسٽاليشن وقت گھٽائي ٿو 40%, lowering labor costs and accelerating commissioning.
HeavyDuty Vibrating Grizzly Feeder (وي جي ايف ايف وي جي ايف) | ٽيڪنيڪل بنياد: اعليٰ طاقت وارو اسٽيل ڊيڪ ترتيب ڏيڻ واري گرزلي بارن سان; driven by twin outofbalance motors | آپريشنل فائدا: Scalps fines efficiently to reduce crusher load and prevents bridging; improves overall system throughput | ROI اثر: Increases effective crusher capacity by 1525% by optimizing feed and reducing wear on primary liners.
DeepCrushing Jaw Chamber Geometry | ٽيڪنيڪل بنياد: Optimized nip angle and long crushing stroke profile based on kinematic analysis | آپريشنل فائدا: Promotes interparticle crushing for better shape characteristics and provides consistent reduction ratio across the liner life | ROI اثر: Improves product yield within spec limits by an average of 8% while extending liner service intervals.
مرڪزي گريسنگ & PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: خودڪار لئبريڪيشن پوائنٽس هڪ واحد اسٽيشن ڏانهن روانو ٿيو; پروگرام قابل منطق ڪنٽرولر ٽچ اسڪرين HMI سان | آپريشنل فائدا: نازڪ بيئرنگ کي يقيني بڻائي ٿي ته شيڊول تي مناسب لوبريڪيشن ملي ٿي; allows operators to monitor amp draw, CSS سيٽنگون, and production data from a central location | ROI اثر: Mitigates premature bearing failure (اڻ رٿيل بند وقت جو هڪ وڏو سبب) مٿان 70% and reduces daily walkaround inspection time.
Standardized Wear Part Inventory | ٽيڪنيڪل بنياد: Crusher designed around commonly available jaw plate profiles (مثال, quasiuniversal patterns) from multiple foundry sources | آپريشنل فائدا: Eliminates reliance on singlesource OEM parts; enables competitive sourcing of highquality manganese steel wear parts | ROI اثر: Can reduce longterm wear part costs by 2035% through competitive procurement.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard White Label Offering | Our White Label Stone Crusher Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| تنصيب & ڪم ڪرڻ جو وقت | 68 weeks with significant field fabrication | 34 اڳي گڏ ڪيل ماڊلز سان گڏ هفتي | ~ 50٪ تيز ترسيل |
| مشيني دستيابي (سالياني) | 8892% (اندازي مطابق) based on standard bearings/seals| نشانو >95% via enhanced sealing & lube systems| +35 سيڪڙو پوائنٽون |
| Wear Part Interchangeability| محدود; often requires custom patterns from supplier's partner foundry| هاءِ; designed for quasiuniversal patterns from major foundries globally| Enables multisource procurement |
| Power Consumption per Tonne Crushed| Baseline defined by standard motor sizing & mechanical efficiency| Optimized via directdrive configurations & chamber geometry efficiency gains| تائين 7% توانائي جي ڪارڪردگي ۾ بهتري |
| OnSite Reconfiguration Potential| گھٽ; welded structures require major cutting/engineering for changes| هاءِ; modular bolttogether design facilitates layout changes or additions| Reduces future CAPEX on plant modifications |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 300 جي طرف 1,200 ٽين في ڪلاڪ (ٽي پي ايڇ), depending on material density (1.6t/m³ standard), فيڊ جي سائز جي تقسيم, and desired product gradation.
پرائمري کولہو جو قسم: سنگل ٽوگل اوور هيڊ Eccentric Jaw Crusher.
فيڊ کولڻ: Options from 900mm x 600mm up to 1500mm x 1200mm.
وڌ ۾ وڌ فيڊ سائيز: تائين 85% of crusher inlet width.
بجلي جي گهرج: Total installed power typically between 150kW 400kW (including VGF drive motors). Designed for connection to mains grid or suitable mobile power packs.
مواد جي وضاحت: S355JR ساخت واري اسٽيل مان ٺهيل; abrasionresistant steel liners in hopper areas; highstrength alloy steel shafts; cast manganese steel jaw plates.
جسماني طول و عرض (مثال): For a midrange model (~600 TPH), approximate footprint of 18m (ايل) x 7 م (ڊبليو). اونچائي فيڊ هاپر جي ڊيزائن سان مختلف آهي.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression system connections are standard at all transfer points.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A regional aggregate producer needed to double primary capacity but required the new plant section to integrate seamlessly with existing secondary circuits under their established brand identity.
حل: Implementation of a white label stone crusher plant featuring a deepchamber jaw crusher sized at 900 TPH گنجائش. The plant was supplied as three major skidmounted modules for rapid connection.
نتيجا: The line was commissioned in under four weeks. Plant availability has averaged >96% over two years due to the robust lubrication system. The client reported a 22% reduction in primary stage wear part costs through their own competitive sourcing strategy.
وڏي پيماني تي انفراسٽرڪچر ٺيڪيدار
چيلنج: A contractor secured a multiyear highway project requiring an onsite primary crushing circuit for processing excavated rock into base material. They needed branding control but lacked internal engineering resources for custom design.
حل: Deployment of a semimobile white label stone crusher plant complete with integrated walkways, safety guards, dust suppression kit branded per contractor specifications.
نتيجا:The turnkey solution eliminated reliance on remote quarries.The contractor achieved consistent production of 500 TPH of certified base material,directly controlling quality,شيڊول,and logistics costs.The modular nature allows planned relocation between project sites.
7.تجارتي خيالات
Our white label stone crusher plants are offered under three commercial tiers:
1.بنيادي سامان پيڪيج: Includes core modules,کولڻ وارا,وي جي ايفز,موٽرون,and drives.Basic PLC controls.Priced as capital purchase,FOB manufacturing facility.Suitablefor clientswith stronginhouse maintenanceand integration teams
2.وڌايل پيڪيج: Adds automated grease systems,مٽي دٻائڻ وارو پيڪيج,belt scalesfor production tracking,and extended walkway/guard systems.Includes commissioning supervision.Financingand leasing options available through partner institutions
3.مڪمل سروس معاهدو: Comprehensive package including equipment,a dedicated spare parts inventory starter kit,and annual service inspections.Optional performancebased maintenance contracts can be structuredto guarantee mechanical availability targets
All configurations include full technical documentation(GA drawings,پي&IDs,wiring diagrams)and operator training materials brandedwith your company logo
8.FAQ
ق:What levelof customizationis possiblewitha white label solution?
اي:Customizationis focusedon operational parameters(capacityfeed sizeproduct range)and brandingnot core reengineeringWe adjusthopper sizesconveyor lengths motor specificationsand control system interfacesto matchyour exact process flowwhile maintainingthe integrityof provenstandard components
Q How doyou ensurepartswillbe availablein10years?
A By designingaround widelyavailableindustrystandardwear partpatterns(likejaw plates)and usingcommon bearingsealsand other mechanicalcomponentsfrom global suppliersThis decouplesyour longtermparts supplyfrom any singleentityensuringcompetitive sourcingfor decades
Q ڇا آهي عام طور تي وقت کان وٺي ڪميشن تائين?
A For standardconfigurationslead timesrange from16to24weeksdependingon project complexityand current manufacturingload Preengineeredmodulesexpedite this processsignificantlycomparedto fullycustomoneoffplants
Q Canthisplantintegratewithourexistingsecondarycircuitandcontrolsystem?
A YesThe electricalcontrolsystemis designedfor interoperabilityProvidingstandardcommunicationprotocols(likeModbus TCP/IP)allowsintegrationinto your widerSCADA networkMechanicalinterfaces(dischargeheightconveyor speeds)are engineeredto your providedspecificationsduringthe designphase
Q Whatarethe keyfactorsdeterminingfinalequipmentprice?
A The threeprimarycost driversare1)thesizeand modelof theprimarycrusherwhich dictatesstructural requirements2)thelevelof onboardautomationandsafetysystems3)thedegreeof preassemblyrequiredModulesassembledand testedat our facilitycarry ahigherequipmentcostbut significantlylowerfield installationcost
