White Label Stone Crusher Machine Trading Company
1. PAINPOINT driven اوپننگ
ڇا غير متوقع سار سنڀال جا چڪر ۽ غير منصوبابندي بند وقت توهان جي مجموعي پيداوار واري شيڊول کي خراب ڪري رهيا آهن? Do you face inconsistent final product gradation, رد ٿيل لوڊ ۽ آمدني جي نقصان جي ڪري? Is the high operational cost of frequent wear part replacement and excessive energy consumption eroding your profit margins? Managing a crushing operation requires balancing throughput, پيداوار جي معيار, ۽ قيمت ڪنٽرول. توهان ڪيئن حاصل ڪري سگهو ٿا قابل اعتماد, highvolume output with lower costperton and minimal operational complexity? حل هڪ مضبوط چونڊڻ ۾ آهي, intelligently engineered primary crushing machine.
2. پيداوار جو جائزو: WHITE LABEL PRIMARY JAW CRUSHER
This white label stone crusher machine is a heavyduty, اسٽيشنري پرائمري جبڑے کولہو کي سخت پٿر جي شروعاتي گھٽتائي لاءِ انجنيئر ڪيو ويو, گرينائيٽ, بيسالٽ, ۽ درياهه جو پٿر. Its design prioritizes mechanical simplicity and structural integrity for continuous duty in quarry and mining applications.
آپريشنل ڪم فلو:
1. کاڌو: وڏو کاڌو مواد (تائين 90% of feed opening size) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي (اختياري) or directly into the crusher hopper.
2. ڪِرڻ: Material enters the crushing chamber where a reciprocating manganese jaw plate exerts immense compressive force against a fixed jaw, پٿر کي ٽوڙڻ.
3. خارج ٿيڻ: ڪٽيل مواد هڪ ترتيب ڏيڻ واري خارج ٿيڻ واري خال ذريعي نڪرندو آهي, حتمي پيداوار جي ماپ جو تعين ڪرڻ. The crushed aggregate is then conveyed to secondary screening or crushing stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: کوٽائي ۾ پرائمري ڪرشنگ لاءِ مثالي, کان کني, تعمير جي مجموعي پيداوار, ۽ تباهي واري ريسائڪلنگ (ڪنڪريٽ / اسفالٽ). Suited for hard to mediumhard abrasives.
حدون: Not designed as a finished product machine for precise shaping (tertiary crushing). وڌ ۾ وڌ فيڊ سائيز ۽ گنجائش ماڊل جي چونڊ ذريعي مقرر ڪئي وئي آهي; exceeding these parameters reduces efficiency and risks damage.
3. بنيادي خاصيتون
HeavyDuty ويلڊڊ فريم | ٽيڪنيڪل بنياد: Highgrade steel plate construction with reinforced ribbing | آپريشنل فائدا: cyclical لوڊنگ جي تحت غير معمولي استحڪام مهيا ڪري, resisting fatigue and deformation for extended service life | ROI اثر: فريم سان لاڳاپيل ناڪامي کي ختم ڪري ٿو, protecting longterm asset value and avoiding catastrophic replacement costs.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and longer jaw length | آپريشنل فائدا: Increases capacity by allowing material to flow deeper into the chamber with each stroke, reducing bridging and promoting even wear across jaw plates | ROI اثر: Delivers higher throughput (ٽين / ڪلاڪ) for the same engine power input, improving overall plant yield.
Hydrostatic Wedge Adjustment System | ٽيڪنيڪل بنياد: Hydraulic cylinders replace traditional manual shims | آپريشنل فائدا: Enables remote adjustment of the crusher setting (سي ايس ايس) in minutes for quick product size changes or clearing blockages | ROI اثر: اوور جي ترتيبن لاءِ دير جو وقت گھٽائي ٿو 70%, increasing operational availability and labor efficiency.
گولي وارو رولر بيئرنگ & Labyrinth مهر | ٽيڪنيڪل بنياد: Oversized bearings housed in precisionmachined pits with multistage sealing | آپريشنل فائدا: Supports high radial and axial loads while effectively excluding dust and contaminants | ROI اثر: Extends bearing service life by 23x compared to standard designs, preventing one of the most costly component failures.
BoltOn Wear Liners | ٽيڪنيڪل بنياد: Modular liner design on critical wear points at crusher mounting points | آپريشنل فائدا: Protects the main frame from abrasive wear; liners are replaced independently without welding or major frame work | ROI اثر: Lowers longterm maintenance costs by preserving the structural frame integrity; liner replacement is faster and requires less skilled labor.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | This White Label Jaw Crusher Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي / اپٽائم | 8590% (مقرر & اڻ شيڊول اسٽاپ) | 9496% قابل دستيابي | +58% سڌارو |
| Manganese Jaw Plate Life (ابراھيندڙ گرينائيٽ) | ~ 120,000 ٽين في سيٽ (standard profile) | ~ 150,000 ٽين في سيٽ (آپٽمائزڊ ڪينيميٽيڪس) | +25% سڌارو |
| بجلي جو استعمال في ٽين ڪرش ٿيل| پٿر جي قسم جي لحاظ کان وڏي پيماني تي مختلف آهي & سيٽنگون| Field data shows consistent reduction through optimized kinematics & ڪمري جي جوڙجڪ| تائين 10% more efficient on comparable duty |
| ترتيب ڏيڻ / Clearing Downtime| 24 hours for manual shim adjustment| <30 minutes with hydraulic wedge system| لڳ ڀڳ. 80% وقت ۾ گهٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل ظرفيت جي حد: 150 800 MT/hr (کاڌ خوراڪ جي مواد ۽ بند پاسي جي جوڙجڪ تي دارومدار).
فيڊ اوپننگ رينج: 900mm x 600mm up to 1400mm x 1100mm.
بجلي جي گهرج: 75 kW کان 200 kW برقي موٽر ڊرائيو; Vbelt ٽرانسميشن معيار.
مواد جي وضاحت: Main frame S355JR structural steel; Jaw plates Premium Manganese Steel (14%, 18%, 22% Mn دستياب); Shaft Forged alloy steel EN24/34CrNiMo6.
جسماني طول و عرض & وزن: Weight ranges from ~18,000kg to ~65,000kg depending on model. Specific dimensional drawings provided per model quote.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. ڊسٽ سيل جي درجه بندي عام کواري جي حالتن لاءِ.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن
Challenge A granite quarry operation experienced frequent downtime due to premature bearing failure in their primary crusher and slow manual CSS adjustments that hampered product changeovers.
Solution Implementation of this white label jaw crusher with its sealed spherical roller bearings and hydraulic wedge adjustment system.
Results Bearing inspection intervals extended from 6 جي طرف 18 مهينا. Product size changeover time reduced from an average of 3 ڪلاڪ کان هيٺ 40 منٽ, پلانٽ جي لچڪ وڌائڻ.
Large Infrastructure Project OnSite Crushing
Challenge A major road construction contractor needed highvolume primary crushing of blasted rock directly at site but required rapid setup/teardown between project phases.
Solution A skidmounted version of this white label stone crusher was deployed with integrated feeder module.
Results The preassembled unit reduced onsite installation time by five days per move. Consistent throughput met daily aggregate demands for concrete batching plants on schedule.
7. تجارتي خيالات
Our white label stone crusher machines are offered under your brand with comprehensive commercial support:
قيمت جا درجا: Based on model size/capacity:
ٽائر I (500 MT/hr): Premium configurations include full PLC monitoring interfaces and heavyduty options.
اختياري خاصيتون & واڌارو: متحرڪ Grizzly فيڊر ماڊلز; Automatic Lubrication Systems; وير مانيٽرنگ سسٽم; SkidMounting or SemiMobile Chassis; Different Motor Brands per client preference.
سروس پيڪيجز: بنيادي وارنٽي مان چونڊيو (12 مهينن جا حصا), توسيع ڪيل سپورٽ منصوبا (36 مھينن جا حصا / مزدور), or FullService Maintenance Contracts including scheduled inspections.
فنانسنگ جا اختيار: We facilitate equipment financing through partner institutions offering leasetoown agreements or term loans tailored to capital expenditure cycles.
8. FAQ
1. Is this white label stone crusher compatible with my existing secondary/tertiary plant?
ها. The discharge conveyor dimensions can be adapted at installation via custom chute work—a standard service we provide—to interface with most downstream equipment layouts.
2. انسٽاليشن دوران متوقع آپريشنل اثر ڇا آهي?
For a stationary plant replacement project involving foundation work we recommend planning for a minimum twoweek shutdown period which includes decommissioning old equipment—our team provides detailed project planning support
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