White Label Stone Crusher Machine Quotation

مختصر وضاحت:

1. PAINPOINT DRIVEN OPENING آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي پيداوار جي مارجن کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. انهن عام درد جي پوائنٽن تي غور ڪريو: هاء PerTon قيمت: Inefficient crushing chambers and…

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پراڊڪٽ ٽيگ

1. PAINPOINT driven اوپننگ

آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. انهن عام درد جي پوائنٽن تي غور ڪريو:
هاء PerTon قيمت: Inefficient crushing chambers and suboptimal kinematics lead to excessive power draw per tonne of processed material, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
اڻ شيڊول بند وقت: بار بار اجزاء جي ناڪامي, particularly in bearings and wear parts not suited for continuous, highimpact duty, پنھنجي پوري پروسيسنگ لائن کي روڪيو.
غير متضاد آئوٽ پٽ گريڊيشن: Poor chamber design and unreliable adjustment systems result in an unpredictable product size distribution, causing bottlenecks in secondary stages and failing to meet spec.
Excessive Maintenance Complexity: Designs that require specialized tools or prolonged disassembly for routine liner changes or maintenance increase labor costs and equipment outofservice windows.
Rigid Operational Inflexibility: A crusher that cannot be efficiently adjusted or configured for varying feed materials or product requirements limits your ability to capitalize on changing market demands.

مرڪزي سوال آهي: توهان ڪيئن محفوظ ڪري سگهو ٿا قابل اعتماد, highyield primary crushing capacity without the premium brand price tag, while maintaining performance standards that keep your project on schedule and budget?

2. پيداوار جو جائزو White Label Stone Crusher Machine Quotation

The White Label Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for quarrying, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. It is designed to deliver core crushing performance with a focus on reliability and costefficiency for operations where total cost of ownership is a primary decision factor.

آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (مخصوص فيڊ کولڻ تائين) وائبريٽنگ گرزلي فيڊر ۾ جمع ڪيو ويندو آهي (اختياري), جيڪو چيمبر جي لوڊشيڊنگ کي بهتر ڪرڻ لاءِ ڏنڊن کي پاس ڪري ٿو.
2. ابتدائي گھٽتائي: Material enters the aggressive crushing chamber where a highstrength moving jaw compresses it against a fixed jaw, achieving the initial size reduction.
3. خارج ٿيڻ: چيمبر جي تري ۾ ڊسچارج اوپننگ ذريعي ٻرندڙ مواد نڪرندو آهي. بند سيٽنگ (سي ايس ايس) is hydraulically adjustable to control final product size.
4. مواد جي وهڪري: The crushed aggregate is conveyed to the next stage in your processing circuit.

ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر جي ابتدائي گھٽتائي لاء مثالي (گرينائيٽ, بيسالٽ), درياهه جي پٿر, ۽ تعميراتي تباهي ڪنڪريٽ. Suitable for stationary plants and mobile tracked/wheeled setups.
حدون: Not designed as a standalone fine crusher; requires secondary/tertiary stages for small aggregate production. Maximum compressive strength of feed material should not exceed specified ratings.

3. بنيادي خاصيتون

ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Extended nip angle and optimized geometry | آپريشنل فائدا: Increases volume per cycle for higher potential throughput and promotes interparticle crushing | ROI اثر: فيلڊ ڊيٽا هڪ تائين ڏيکاري ٿو 8% improvement in throughput rates compared to standarddepth chambers of similar inlet size.

HeavyDuty بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Oversized spherical roller bearings with high load ratings | آپريشنل فائدا: Withstands shock loads from uncrushable materials and ensures stable operation under continuous fullload conditions | ROI اثر: بيئرنگ سروس جي زندگي کي وڌايو, reducing replacement part frequency and associated downtime costs.

هائيڊولڪ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for toggle plate tensioning and setting adjustment | آپريشنل فائدا: Allows operators to change product size or clear blockages quickly from a central location, دستي مداخلت کان سواء | ROI اثر: Reduces adjustment time by approximately 70%, increasing plant flexibility and operational uptime.

BoltOn Wear Liners | ٽيڪنيڪل بنياد: Highgrade manganese steel liners with reversible design | آپريشنل فائدا: متبادل عمل کي آسان بڻائي ٿو; liners can be changed without dismantling the frame or using complex tooling | ROI اثر: Cuts liner maintenance downtime by an estimated 50%, lowering labor costs per maintenance event.

مضبوط فريم تعمير | ٽيڪنيڪل بنياد: Fabricated steel plate design with reinforced stress points from finite element analysis (ايف اي اي) | آپريشنل فائدا: cyclical لوڊنگ ٿي رهي جي تحت ڊگهي-مدت ساخت جي سالميت مهيا ڪري, فريم جي ٿڪڻ ۽ ترتيب جي مسئلن کي گھٽائڻ | ROI اثر: Protects major capital investment by ensuring crusher body longevity over decades of service.

مرڪزي گريسنگ پوائنٽ | ٽيڪنيڪل بنياد: Manifold system linking all major bearing points | آپريشنل فائدا: محفوظ ڪري ٿو, تيز, and thorough lubrication during routine service intervals without accessing multiple individual points | ROI اثر: Ensures consistent bearing lubrication compliance, a key factor in preventing premature failures.

4. مقابلي جا فائدا

5. ٽيڪنيڪل وضاحتون

ماڊل نامزدگي: WLPJC1200x850
فيڊ کولڻ: 1200mm x 850mm (47" x 33")
گنجائش جي حد: 250 450 ٽين في ڪلاڪ (کاڌ خوراڪ جي مواد تي دارومدار & سي ايس ايس)
وڌ ۾ وڌ فيڊ سائيز: 750mm ڪنڊ ڊگھائي
ڊرائيو پاور جي گهرج: 132 ڪلواٽ / 175 HP اليڪٽرڪ موٽر
ڪڪڙ جو وزن (موٽر کان سواء): لڳ ڀڳ 28,000 ڪلو
اهم مواد جي وضاحت:
فريم & گال پليٽون: Hardox Steel
جَوَ لينرز & ويجز: Manganese Steel ASTM A128 Gr B3/B4
مکيه شافٽ & Eccentric Shafts جڙيل مصر داتي اسٽيل
Toggle Plate Cast Steel with Safety Shear Bolt Design
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (مناسب سڻڪ سان)
ڊسچارج سيٽنگ جي حد: 100mm 250mm White Label Stone Crusher Machine Quotation

6. درخواست جا منظر

Quarry Operation Seeking Cost Control | چيلنج: A regional granite quarry faced frequent downtime from jaw crusher bearing failures and high energy costs per ton crushed on older equipment. Their budget did not support premiumbrand replacements.| حل: Implementation of two White Label Stone Crushers as primary units in a parallel configuration.| نتيجا: After one year of operation, recorded energy consumption dropped by an average of 7%. Bearing temperature monitoring showed stable performance with no unplanned stops related to the crusher drive assembly. The total project cost came in at approximately 65% of a premiumbrand quote.

Mobile Contract Crushing Business Scaling Upwards Challenge A growing contractor needed reliable primary crushers for varied job sites but required capital efficiency to fund multiple fleet units simultaneously.| Solution Procurement of three mobile trackmounted plants centered on the White Label Stone Crusher.| Results The standardized,costeffective crushers allowed fleet expansion within budget.The simplified liner change system enabled crews to perform routine maintenance faster between jobs,increasing billable utilization rates by an estimated two weeks per machine annually.

7. تجارتي خيالات

Our commercial model is structured for clarity and scalability in industrial procurement:

سامان جي قيمت جا درجا:

1. Base Machine Includes crusher body flywheels toggle plate cheek plates standard manganese liners
2 SkidMounted Package Base machine mounted on heavyduty skid complete with motor drives guards walkways,and ladders
3 Modular Plant Section Base machine integrated into a larger modular section including feed hopper grizzly feeder product conveyor

اختياري خاصيتون:
Hydraulic gap setting system as standard Manual wedge adjustment available as costsaving option)
خودڪار گريس لوڻ وارو نظام
Wear package spares kit first set)
Rock breaker mounting bracket

سروس پيڪيجز:
Standard Warranty12 months parts excluding wear items)
Extended Support Plan36 months on major components bearings shafts)
آن سائيٽ ڪميشننگ & آپريٽر ٽريننگ

فنانسنگ جا اختيار:
سرمائي جي خريداري سڌي ملڪيت)
Leasetoown financing structures typical terms available)
Rentalpurchase agreements

8 FAQ

Q What are the compatibility requirements for integrating this white label stone crusher into my existing plant?
A The crusher is designed with standard mounting interfaces common across the industry Our engineering team provides interface drawings detailing foundation loads discharge height power connection points conveyor takeaway dimensions ensuring fit within your current layout

سوال هي مشين منهنجي مجموعي ٻوٽي جي ڪارڪردگي کي ڪيئن متاثر ڪري ٿي?
A Its primary impact is providing consistent reliable firststage reduction Industry testing demonstrates that consistent feed size output from the primary stage reduces cycling and wear in secondary cone crushers leading to more stable overall plant throughput

Q تجارتي شرطون ڇا آھن ليڊ ٽائيم ادائيگي جي جوڙجڪ?
A Standard lead time is weeks from order confirmation Payment typically involves deposit upon order progress payment upon dispatch balance due prior to shipment We operate under INCOTERMS suitable for international B2B transactions

Q Is technical documentation operator training provided?
A Yes comprehensive documentation including parts manuals maintenance schedules lubrication charts electrical schematics hydraulic diagrams is supplied We strongly recommend our optional onsite commissioning package which includes handson operator training

Q Can wear parts be sourced from thirdparty suppliers?
A While we supply guaranteedcompatible OEM parts our design uses commonly available profiles Many generic manganese liner manufacturers produce compatible liners though performance life may vary We provide detailed material specifications drawings