اڇو ليبل پٿر Crusher مشين گھٽ ۾ گھٽ آرڊر
1. PAINPOINT driven اوپننگ
Are you managing a crushing operation where inconsistent product gradation, frequent component wear, ۽ غير منصوبا بند وقت توهان جي مارجن کي ختم ڪري رهيا آهن? For plant managers and procurement officers sourcing white label stone crusher machines, the challenges are specific and costly. Sourcing from an unknown supplier often leads to machines that underperform in realworld conditions, causing bottlenecks in your aggregate production line. How do you ensure the equipment you brand meets the rigorous demands of your clients without compromising on reliability or requiring constant technical support? The core issue lies not just in finding a crusher, but in securing a white label stone crusher machine built on proven engineering that delivers consistent throughput, minimizes lifetime operating costs, and protects your company’s reputation. This content addresses the critical specifications and commercial considerations for your next white label equipment investment.
2. پيداوار جو جائزو
This product is a primary or secondary jaw crusher unit designed for white label manufacturing and private branding. Engineered for the reduction of hard rock, گرينائيٽ, بيسالٽ, ۽ درياهه جو پٿر, it transforms raw feed into consistent aggregate for construction and road base materials.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Raw material is loaded into the vibratory feeder hopper, regulating flow into the crushing chamber.
2. کمپريشن کرشنگ: The fixed and movable jaw plates apply intense mechanical pressure, fracturing the stone against itself.
3. ڊسچارج سيٽنگ: The crushed material exits through an adjustable gap at the bottom (CSS بند ٿيل سائڊ سيٽنگ), حتمي پيداوار جي ماپ جو تعين ڪرڻ.
4. پيداوار پهچائڻ: Processed aggregate is discharged onto a conveyor system for stockpiling or further processing.
ايپليڪيشن جو دائرو: Ideal for stationary plants or mobile crushing setups in quarrying, کان کني, ۽ تعمير & ڊاهڻ (سي&ڊي) ري سائیکلنگ. Suitable for feed sizes up to 80% فيڊ جي افتتاحي طول و عرض جو.
حدون: Not designed for highly abrasive materials without specific alloy liner options. Maximum capacity is dependent on material hardness, کثافت, ۽ گهربل گھٽتائي جو تناسب.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Increased nip angle and longer stroke at the chamber bottom | آپريشنل فائدا: Enhances throughput capacity and promotes interparticle crushing for improved particle shape | ROI اثر: Higher yield per operating hour reduces costperton metric.
HeavyDuty ٺهيل مکيه فريم | ٽيڪنيڪل بنياد: Highstrength steel plate with reinforced ribbing, stressrelieved welding | آپريشنل فائدا: Provides structural integrity under dynamic loads, resisting fatigue and misalignment over long service life | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي گھٽائي ٿو, مشين جي خدمت جي زندگي کي وڌايو 10+ سال.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: روايتي دستي شيم پليٽن کي تبديل ڪري ٿو ڊبليڪٽنگ هائڊروڪ سلنڈر سان | آپريشنل فائدا: Allows remote adjustment of the crusher discharge setting for quick product size changes and provides overload protection by releasing upon uncrushable material | ROI اثر: تائين جي تبديليءَ جو وقت گھٽائي ٿو 80% compared to manual systems and prevents damage from tramp metal.
BoltOn Wear Liners | ٽيڪنيڪل بنياد: Modular cheek plates and jaw dies secured with captive bolts | آپريشنل فائدا: Enables fast liner replacement from the sides of the crusher without dismantling the frame or moving major components | ROI اثر: Cuts planned maintenance time by approximately 50%, پلانٽ جي دستيابي کي وڌائڻ.
گولي وارو رولر بيئرنگ & Labyrinth مهر | ٽيڪنيڪل بنياد: وڏن ريڊيل ۽ زور واري لوڊ لاءِ درجه بندي ڪيل وڏيون بيئرنگ, protected by multistage sealing | آپريشنل فائدا: Ensures reliable operation under peak loads while effectively excluding dust and contaminants from bearing housing | ROI اثر: Extends bearing service intervals by 3x, reducing lubrication costs and premature failure risk.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (EntryLevel White Label) | Our White Label Stone Crusher Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (ابراھيندڙ گرينائيٽ) | ~ 120,000 ٽين | ~ 180,000 ٽين (with optional MN18 jaws) | +50% |
| سراسري بجلي واپرائڻ (t/kWh) | 0.8 1.0 t/kWh | 1.1 1.3 t/kWh (آپٽمائزڊ ڪينيميٽيڪس) | +25% ڪارڪردگي |
| CSS ترتيب ڏيڻ جو وقت (مشيني کي Hydraulic) | 60 90 منٽ (شيم جي ترتيب) | <10 منٽ (هائيڊولڪ ايڊجسٽمينٽ) | 85% بند وقت |
| شور جي سطح تي 1 ميٽر (آپريشنل) | ~110 ڊي بي اي (typical unshielded) | ~ 85 ڊي بي اي (with integrated acoustic enclosures)¹| بهتر ڪم سائيٽ جي تعميل |
¹Optional feature
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: WLJC1200x800
فيڊ کولڻ: 1200mm x 800mm (47" x 31")
وڌ ۾ وڌ فيڊ سائيز: 650mm ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 75mm 200mm
گنجائش جي حد: 180 450 ٽين في ڪلاڪ (مواد تي منحصر آهي & سي ايس ايس)
ڊرائيو پاور جي گهرج: 110 ڪلواٽ /150 HP برقي موٽر
ڪل وزن (صرف کولہو): لڳ ڀڳ 24,000 ڪلو
اهم مواد جي وضاحت:
فريم: ST523 Steel Plate
Standard Jaw Plates: Mn14Cr2
Optional Jaw Plates: Mn18Cr2 / Mn22Cr2 for high abrasion
ڇت جو مواد: Forged42CrMo4 Alloy Steel
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (مناسب سڻڪ سان)
مٽي جي اخراج ڪنٽرول: Compatible with dry fog or baghouse filter systems.
6. درخواست جا منظر
Aggregate Quarry Expansion Project – Southeast Asia
چيلنج: A regional contractor needed to privatelabel reliable equipment for a new granite quarrying venture but faced stringent product cubicity requirements for premium concrete aggregates from their clients.
حل: Implementation of our white label stone crusher machine with its optimized deepchamber design was specified as their primary jaw unit.
نتيجا: Field data showed a consistent production of over 380 TPH while achieving a flakiness index below 15%, meeting premium aggregate specs directly from the primary stage.
سي&D Recycling Plant – European Market
چيلنج: A recycling firm branding its own equipment line required a robust primary crusher capable of handling reinforced concrete with intermittent tramp metal without causing frequent shutdowns or damage.
حل: Their branded fleet incorporated our white label jaw crusher equipped with the hydraulic toggle system as standard.
نتيجا: The automatic releaseandreset function processed uncrushable materials without operator intervention on multiple occasions per week. This resulted in an estimated saving of 40 hours of unplanned downtime in the first six months alone.
7. تجارتي خيالات
Our white label stone crusher machine program is structured to provide scalable solutions for OEMs and largescale contractors.
قيمت جا درجا & MOQ Structure
Base Unit Price applies to orders of 5 units or more.
Tiered discounts are available for orders exceeding 10 units annually.
Minimum Order Quantity is negotiable based on longterm partnership agreements.
اختياري خاصيتون & حسب ضرورت
Features such as integrated motor mounts,متغير فریکوئنسي ڊرائيو ,different livery paint schemes,and custom control panel branding are available at additional cost.Specific wear part metallurgy can be selected based on target application.
سروس پيڪيجز
Technical documentation packages,CAD drawings for integration,and comprehensive parts manuals are provided.Training modules for maintenance crews can be licensed.Field service support contracts are available through our partner network.
فنانسنگ جا اختيار
We work with international export credit agencies to facilitate project financing.Bulk order leasing structures can be arranged through thirdparty partners upon request.
FAQ
What level of customization is possible with this white label program?
We offer modular customization including paint color,custom logo placement on guards,and selection from predefined optional features.The core geometryand major components remain standardizedto ensure performance reliabilityand parts commonality across your fleet.
How does this machine integrate with existing screening/conveying equipment?
The unit is designed with standard discharge heightsand mounting points.Common industry practices dictate integration via fieldfabricated feed hoppersand discharge chutes.We supply comprehensive interface drawings detailing load pointsand clearances to facilitate smooth integrationby your engineering team
What is included in your technical support package?
Each order includesa complete digital dossier containing assembly drawings,a parts bookwith OEMequivalent numbers,a recommended maintenance schedule,and basic operational manuals.We provide remote commissioning supportvia video link.For an additional feeonsite commissioning supervisionis available
Can you provide wear part consumption forecastsfor financial modeling?
Yes.Based on provided feed material analysis(ڇڪڻ واري انڊيڪس,Silicacontent),we can generate datadriven forecastsfor jaw liner lifecyclein operating hoursor tonnes processed.This allowsfor accurate operational cost modelingper cubic meterof output
What are typical lead timesfor delivery after finalizing specifications?
For standard configuration orderslead times range between 1216 weeksexworksfrom order confirmationand receiptof deposit.Customizationsmay extend this timelinewhich will be confirmed duringthe project planning phase








