White Label Jc5000 Jaw Crusher Importer
1. PAINPOINT driven اوپننگ
آپريشنل خرچن ۾ اضافو ڪري رهيا آهن ۽ غير متوقع بند وقت توهان جي کواري يا منهنجي منافعي کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, بنيادي ڪرشنگ اسٽيج هڪ نازڪ رڪاوٽ آهي جتي سامان جي ناڪامي سخت نتيجا کڻندي آهي. عام چئلينجن سان گڏ روايتي جبڑے کولڻ شامل آهن:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون ۽ غير متوقع ميڪيڪل ناڪامي توهان جي پوري پروسيسنگ لائن کي روڪيو, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي لباس حصو واپرائڻ: Premature failure of jaw plates and toggle components drives up your costperton, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
متضاد پيداوار جي درجه بندي: Unstable crushing geometry leads to offspec product, causing recrushing cycles and reducing saleable material yield.
سخت Inflexibility: مقرر ڪيل ترتيبون مختلف فيڊ مواد کي اپنائڻ لاءِ جدوجهد ڪن ٿيون (مثال, گھڻائيندڙ گرينائيٽ کان چپچپا چونا پٿر تائين), forcing suboptimal performance across different site conditions.
How do you secure consistent throughput, control longterm operating costs, and achieve predictable maintenance schedules? The solution requires a robust design focused on durability and operational efficiency.
2. پيداوار جو جائزو
وائٹ ليبل JC5000 هڪ اعلي گنجائش آهي, singletoggle جبڑے کولہو انجنيئر ٿيل آهي پرائمري ڪرشنگ لاءِ طلب کان کني ۾, کوٽڻ, ۽ وڏي پيماني تي تباهي واري ري سائيڪلنگ ايپليڪيشنون. ان جي ڊيزائن کي ترجيح ڏئي ٿي مشيني سادگي لاءِ اعتماد ۽ سار سنڀال جي آسانيءَ لاءِ.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏي رن آف مين مواد (1300mm تائين) اونهي ۾ هدايت ڪئي وئي آهي, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. ڇڪڻ وارو عمل: An aggressive elliptical motion of the swing jaw applies high inertia force at the nip angle, effectively breaking large fragments.
3. خارج ٿيڻ & صفائي: The steep toggle angle facilitates faster material discharge, minimizing slabbinding and promoting continuous throughput.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ ڪنڪريٽ جي تباهي جو ملبو. It is configured as a stationary primary unit or the lead module in multistage crushing circuits.
حدون: ultrafine پيداوار جي sizing لاء ٺهيل نه آهي; secondary or tertiary crushing is required for aggregate specification products. Requires stable foundational support and appropriate feed equipment to match its high intake capacity.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & جارحتي Kinematics | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه ۽ ڊگھو اسٽروڪ | آپريشنل فائدا: Accepts larger feed size, پلنگ جي خطري کي گھٽائي ٿو, increases capacity per cycle | ROI اثر: Higher throughput reduces energy cost per ton processed
HeavyDuty رولر بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: مکيه شافٽ تي گول خود ترتيب ڏيڻ وارو رولر بيئرنگ | آپريشنل فائدا: Handles high radial loads with greater efficiency than traditional bronze bearings | ROI اثر: گھٽ رگڙ گھٽائي ٿو پاور ڊرا هڪ اندازي سان 57%, بيئرنگ سروس جي زندگي کي وڌايو
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Integrated hydraulic ram for setting adjustment & اوور لوڊ ڇڏڻ | آپريشنل فائدا: Operators adjust CSS quickly under load; automatic uncrushable material protection prevents major damage | ROI اثر: اوور جي ترتيبن لاءِ دير جو وقت گھٽائي ٿو 70% دستي شيم سسٽم جي مقابلي ۾
مضبوط فريم & Swing Jaw Design | ٽيڪنيڪل بنياد: Fabricated steel frame with heavyduty ribbing; swing jaw cast from highstrength alloy | آپريشنل فائدا: Withstands cyclical fatigue from constant highimpact loads; maintains structural integrity over extended service life | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي گھٽائي ٿو, ڊگھي مدت جي اثاثن جي قيمت جي حفاظت
Symmetrical Reversible Jaw Plates | ٽيڪنيڪل بنياد: Interchangeable corrugated manganese steel plates with multiple wear life positions | آپريشنل فائدا: Extends plate service interval by utilizing up to 100% of wear material before changeout; simplifies inventory | ROI اثر: Direct reduction in consumables cost per ton of crushed material
مرڪزي گريسنگ پوائنٽ & Accessible Service Areas| ٽيڪنيڪل بنياد: Lube points routed to single station; bolted assembly without weldedin liners| آپريشنل فائدا: محفوظ ڪري ٿو, rapid daily maintenance checks; simplifies major component replacement during planned shutdowns| ROI اثر: Increases machine availability by reducing planned service time by approximately 30%
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | JC5000 حل دستاويزي ڪارڪردگي | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | ~8588% (لائنر تبديلين سميت) | >92% achievable with planned maintenance schedule| +47% Increased Production Time |
| مينگنيز وير لائف (ابراھيندڙ گرينائيٽ) | ~120,000 150,000 ٽين في سيٽ (اوڀر.)| تائين 180,000 tons per set under controlled conditions| +20% Extended Service Interval |
| مخصوص پاور واپرائڻ (kWh/ٽن) مواد جي لحاظ کان مختلف آهي.| بيس لائين = 100%| Field data indicates reduction to ~9395% of baseline via efficient drive & bearing design.| ~57% Lower Energy Cost |
| CSS ترتيب ڏيڻ جو وقت (مشيني بمقابله هائيڊولڪ)| 24 hours with shim system/manual labor.| <30 minutes via hydraulic system without entering crusher.| ~8590% Faster Adjustment |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1300mm x 1000mm (51" x 40")
وڌ ۾ وڌ فيڊ سائيز: 1100mm تائين (43") ڪنڊ ڊگھائي
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm (6" 12")
گنجائش جي حد (CSS سان مختلف آهي & مواد): 450 1,200 ميٽرڪ ٽين في ڪلاڪ
ڊرائيو پاور جي گهرج: 132 160 kW اليڪٽرڪ موٽر (180215 ايڇ پي)
ڪل وزن (صرف کولہو): لڳ ڀڳ 48,000 ڪلو
اهم مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; AS2074 H1A/L2A manganese steel jaw plates; جڙيل مصر اسٽيل سنسڪرت shaft.
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (4°F کان +113°F) معياري لوبريڪنٽس سان.
6. درخواست جا منظر
Hard Rock Quarry Primary Crushing Unit
Challenge A granite operation faced frequent downtime due to premature bearing failures in their primary crusher and excessive wear on jaw plates from highly abrasive feed.
Solution Installation of the White Label JC5000 Jaw Crusher equipped with its heavyduty roller bearing assembly and symmetrical reversible jaw plates.
Results Plant records showed a 22% increase in average monthly throughput due to higher availability. لباس جو حصو گھٽجي ويو اندازي مطابق 18%, contributing directly to a lower costperton calculation over a twelvemonth review period.
وڏي پيماني تي تعمير & مسمار ڪرڻ واري ريسائڪلنگ
چيلنج اي سي&D recycling facility needed a primary crusher capable of handling highly variable feed—from reinforced concrete slabs to mixed demolition debris—without jamming or suffering damage from uncrushable elements.
Solution The JC5000 was selected for its deep chamber design and hydraulic toggle system providing automatic overload protection.
Results The crusher consistently processed over 550 tph of mixed material. The hydraulic toggle system activated several times per week on tramp metal/rebar without causing stoppages or damage that required intervention beyond resetting the system.
7. تجارتي خيالات
The White Label JC5000 Jaw Crusher is offered in defined configuration tiers:
بنيادي ٺاھ جوڙ جو درجو: Includes crusher assembly with standard motor mounts/vbelts, بنيادي اوزار کٽ, and manufacturer's documentation.
آپريشنل تيار ٽائر: Base configuration plus integrated motor starter panel(ايس), preinstalled lubrication system with filtration,and a set of initial wear parts.
Site Optimized Tier: Operational Ready package plus customfabricated feed hopper/stand,and integration engineering support for specific plant layout.
اختياري خاصيتون شامل آهن مٽي دٻائڻ واري اسپري سسٽم,various monitoring sensor packages,and automated grease lubrication systems.Service packages range from basic commissioning support through comprehensive multiyear planned maintenance agreements.Financing options including leasing structures are available through accredited partners,سرمائيداري خرچن کي وڌيڪ منظم ڪرڻ.
8. FAQ
What are the power supply requirements for operating the JC5000?
The crusher requires a threephase electrical supply compatible with a 132160kW motor.Starter panel specifications will be finalized based on your local grid characteristics.
Can existing feeder equipment be integrated with this crusher?
Yes.The JC5000 can be adapted to work with various apron feeders,چمڪندڙ ٻرندڙ فيڊرز,and rock boxes.Engineering drawings are provided for interface planning.The required feeder capacity should align with the crusher's rated throughput.
How does the hydraulic toggle system affect routine maintenance?
It simplifies it.Eliminating mechanical shims removes a laborintensive task.Regular maintenance focuses on checking hydraulic fluid levels,system pressure,and inspecting hoses—tasks that require less specialized labor compared to manual shimming procedures.
متوقع ترسيل وقت ڇا آهي?
Lead times vary based on configuration tier.Current standard lead times range from 12to16 weeks from order confirmation.Customizations may extend this timeframe slightly.A confirmed schedule is provided upon order placement.
لباس جا حصا آساني سان دستياب آهن?
Yes.All critical wear parts—jaw plates,سيٽن کي تبديل ڪريو,sideliners—are standardized consumables held in regional stock centers.Guaranteed availability programs can be included within service agreements.Part numbers are clearly documented for easy ordering
