White Label Jc5000 Jaw Crusher Affordable
1. PAINPOINT driven اوپننگ
Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. عام چئلينج شامل آهن:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and unplanned repairs halt your production line, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
اعلي لباس حصو خرچ: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
متضاد پيداوار جي درجه بندي: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Hidden Operational Costs: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.
Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?
2. پيداوار جو جائزو
The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, معدنيات, ۽ تباهي ڪنڪريٽ. Designed as a costeffective workhorse for quarries, کان کني جا عمل, and largescale construction recycling plants, it provides a reliable first reduction stage.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (اختياري) or directly into the deep crushing chamber.
2. Compressive Crushing: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. خارج ٿيڻ & Clearance: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.
ايپليڪيشن جو دائرو: گرينائيٽ پروسيسنگ لاء مثالي, بيسالٽ, لوهه, and recycled concrete with compressive strengths up to 400 ايم پي اي. It is suited for stationary plants or semimobile setups with adequate foundation support.
اهم حد: چپچپا لاء ٺهيل ناهي, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized geometry with an aggressive nip angle (2226°) | آپريشنل فائدا: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | ROI اثر: Increased throughput (tph) lowers costperton processed
HeavyDuty رولر بيئرنگ ڊيزائن | ٽيڪنيڪل بنياد: مکيه سنسڪرت شافٽ تي گول خود ترتيب ڏيڻ وارو رولر بيرنگ | آپريشنل فائدا: Handles high radial and thrust loads with greater efficiency than traditional bronze bearings | ROI اثر: Lower friction reduces power draw by an estimated 812% and extends bearing service life
Hydraulic CSS Adjustment | ٽيڪنيڪل بنياد: Wedgebased toggle system actuated by hydraulic cylinders | آپريشنل فائدا: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | ROI اثر: Minimizes nonproductive time during changeovers and adapts quickly to different product specs
Reinforced Symmetrical Frame | ٽيڪنيڪل بنياد: Fabricated steel frame with reinforced ribbing and stressrelieved construction | آپريشنل فائدا: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | ROI اثر: Extends structural life of the crusher body beyond 10+ years under normal operation
Replaceable BoltIn Wear Liners | ٽيڪنيڪل بنياد: Highstrength manganese steel liners secured with captive bolts | آپريشنل فائدا: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | ROI اثر: Reduces liner change downtime by approximately 30% versus welded designs
Robust Eccentric Shaft & Pitman Assembly| ٽيڪنيڪل بنياد: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| آپريشنل فائدا: Delivers reliable motion transfer under maximum load conditions with minimal deflection| ROI اثر: Core component longevity directly reduces risk of catastrophic failure and associated repair costs
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Comparable Class) | White Label JC5000 Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| ~8588% (factoring standard maintenance) | نشانو >92% (via rapidwear part design) | +47% وڌيڪ پيداوار ڪلاڪ |
| سراسري. Jaw Plate Life| 120,000 150,000 ٽين (abrasive granite) | 165,000 180,000 ٽين (verified field data) | +1520% گهڻي خدمت زندگي |
| توانائي جو واھپو| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| CSS ترتيب ڏيڻ جو وقت| دستي شيم جي ترتيب (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | تائين 90% تيز ترتيب ڏيڻ |
| ملڪيت جي ڪل قيمت (5yr)| بيس لائين = 100% industry average estimate)| Estimated at 8287% of baseline cost model| 1318% lower projected TCO |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1300mm x 1000mm (51" x 40")
وڌ ۾ وڌ فيڊ سائيز: 1250ايم ايم (49")
Closed Side Setting Range: 150mm 300mm (6" 12")
گنجائش جي حد: 450 750 ٽين في ڪلاڪ (varies based on material & سي ايس ايس)
ڊرائيو پاور جي گهرج: 132 ڪلواٽ /175 kW Electric Motor
ڪل وزن (صرف کولہو): لڳ ڀڳ 48 ٽونس
اهم مواد جي وضاحت:
فريم: Fabricated Steel Plate
Jaw Plates/Cheek Plates:مينگنيز اسٽيل
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20°C to +40°C (4°F to +104°F)
6. درخواست جا منظر
Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.
Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.
Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.
LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.
Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.
Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.
7. تجارتي خيالات
The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.
Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
اختياري خاصيتون & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
Service Packages Available:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow
8.FAQ
Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics
Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage
Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended
Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity
Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling
