White Label Impact Crushers Suppliers
1. PAINPOINT driven اوپننگ
Are you managing crushing operations where equipment reliability, consistent product gradation, and total operating costs directly impact your profitability? For plant managers and contractors sourcing crushing solutions, the challenges of a standard impact crusher can be significant. Unscheduled downtime for wear part changes disrupts production schedules. Inconsistent output due to worn aprons or blow bars leads to offspec material and recrushing. High maintenance labor costs and parts inventory tie up capital. ان کان سواء, a generic machine may not be optimized for your specific feed material, sacrificing efficiency and accelerating wear.
What if your crushing circuit could achieve higher uptime with predictable maintenance intervals? How would consistent, inspec aggregate production improve your downstream processes and product value? White label impact crushers present a strategic procurement solution designed to address these exact operational and financial pressures.
2. پيداوار جو جائزو
اي white label impact crusher is a heavyduty reduction machine manufactured by an OEM but sold without its brand name, allowing distributors or large buyers to market it under their own label. It utilizes impact force to fracture materials: the feed enters the crusher chamber where highspeed rotors equipped with blow bars throw the material against solid aprons or adjustable curtains.
آپريشنل ڪم فلو سڌو آهي:
1. کاڌ خوراڪ: Material is directed into the crushing chamber via a vibrating grizzly feeder or direct conveyor.
2. Impact Reduction: Rotating blow bars accelerate material, impacting it against aprons for primary breakage; subsequent collisions between particles (rockonrock) further reduce size.
3. درجه بندي ڪنٽرول: The gap between the rotor and adjustable aprons/curtains determines the maximum product size.
4. پيداوار جي خارج ٿيڻ: Crushed material exits through the bottom of the chamber onto a discharge conveyor.
These crushers are primarily applied in aggregate recycling (ڪنڪريٽ, اسفالٽ), چونا پٿر, and softer rock applications. They are less suited for highly abrasive materials like granite or quartzite without incurring elevated wear costs.
3. بنيادي خاصيتون
هائيڊولڪ ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Computercontrolled hydraulic rams | آپريشنل فائدا: Allows apron gap setting changes in minutes without manual shims, even during operation in some models | ROI اثر: تائين جي ترتيب جي گھٽتائي کي گھٽائي ٿو 80%, enabling rapid response to product specification changes
مونوبلوڪ روٽر ڊيزائن | ٽيڪنيڪل بنياد: Solid steel casting or forging with fixed blow bar seats | آپريشنل فائدا: Provides exceptional structural integrity for high inertia and reduced vibration at high rotational speeds | ROI اثر: Increases bearing life, مشيني دٻاء جي ناڪامي کي گھٽائي ٿو, and maintains efficiency over longer periods
MultiFunctional Hydraulic Lid Lifter | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for rear frame/lid opening | آپريشنل فائدا: محفوظ ڪري ٿو, singleperson access to the crushing chamber for inspection and blow bar rotation/changes | ROI اثر: Cuts service time for wear part management by over 50% and enhances site safety
Martensitic Steel Blow Bars & Apron Liners | ٽيڪنيڪل بنياد: Highchrome iron alloys with superior impactabrasion resistance | آپريشنل فائدا: Extends service life in abrasive applications, maintaining crusher performance curve longer | ROI اثر: Lowers costperton crushed through fewer changeouts and less associated labor
سڌو ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Vbelt or couplingdriven rotor connected directly to diesel or electric motor | آپريشنل فائدا: Delivers maximum power transfer (تائين 96% ڪارڪردگي) with minimal energy loss compared to indirect drives | ROI اثر: Directly reduces kWh per ton of processed material, lowering operational energy expenditure
PLCBased Monitoring & Control Interface | ٽيڪنيڪل بنياد: Programmable Logic Controller tracking amp draw, rotor speed, ۽ گرمي پد | آپريشنل فائدا: Provides operators with realtime performance data and automatic shutdown triggers for overload protection | ROI اثر: Prevents catastrophic damage from tramp metal or feed surges, اهم اجزاء جي حفاظت
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Generic OEM) | White Label Impact Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لباس جو حصو تبديل ڪرڻ وقت (مڪمل سيٽ) | 812 hours manual labor | 46 hours with hydraulic assist systems| ~50% تيز |
| توانائي جو واھپو (kWh/ٽن) | Variable based on drive loss| Optimized via direct drive & efficient chamber geometry| 1015% گهٽتائي |
| Uptime دستيابي (سالياني) | 8590% with standard maintenance| ٽارگيٽ ڪيو ويو 9295% with predictive monitoring features| ~5 percentage point increase |
| پيداوار جي درجه بندي مطابقت (Std Dev) ｜ Higher variance as wear progresses｜ More stable output via precise hydraulic apron control｜ Up to 30% وڌيڪ مسلسل |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 150 600+ ٽي پي ايڇ (dependent on feed material density and required reduction ratio)
روٽر قطر & ويڪر: Options from Ø1000mm x 1000mm to Ø1500mm x 2000mm
ڊرائيو پاور جي گهرج: کان اليڪٽرڪ موٽر 200 kW کان 500 ڪلواٽ; ٽائر 4 Final/Stage V diesel engine options available.
فيڊ اوپننگ سائيز: Up to 1000mm x 1200mm for primary crushing duties.
اهم مواد جي وضاحت: Rotor constructed from S355J2 steel; Blow bars available in Martensitic, Chrome Iron, or Ceramic Composite; Main bearing housings are cast steel.
جسماني طول و عرض (عام): Transport length ~14m, ويڪر ~ 3m, اوچائي ~ 4m (ماڊل جي لحاظ کان مختلف آهي).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed بيرنگ معياري.
6. درخواست جا منظر
اڏاوت & Demolition Recycling Plant | چيلنج: اي سي&D recycling yard faced excessive downtime changing wear parts on their primary impactor processing reinforced concrete. Product size was inconsistent, harming their asphalt chip sales. حل: Implementation of a white label impact crusher configured with a monobloc rotor, martensitic blow bars, and full hydraulic apron adjustment. نتيجا: Wear life increased by approximately 40%. Product gradation consistency improved, allowing premium pricing on spec material. Total maintenance hours per month decreased by an estimated 35%.
Limestone Quarry Secondary Crushing Circuit｜ Challenge： A quarry's secondary stage required finer control over product sizing for agricultural lime without sacrificing throughput。 Existing equipment lacked quickadjust capability。 حل： Integration of a white label horizontal shaft impact crusher with PLCcontrolled hydraulic adjustment。 نتيجا： Operators could make gap adjustments in under two minutes versus one hour previously。 This allowed the plant to switch between aglime and road base products within a single shift， increasing plant flexibility and sales opportunities。
7. تجارتي خيالات
White label impact crushers typically offer cost advantages versus major branded equivalents due to streamlined branding and distribution.
قيمت جا درجا: Entrylevel models focus on core reliability; midrange add hydraulic adjustment and monitoring; premium tiers include advanced automation compatibility and premium wear material packages.
اختياري خاصيتون: Options may include grizzly feeders， integrated prescreens， advanced dust suppression systems， telematics packages for remote monitoring，and custom wear part metallurgy。
سروس پيڪيجز: Comprehensive support ranges from basic parts warranties（12 months）to full annual service contracts covering inspections，preventative maintenance，۽ ترجيحي حصن جي ترسيل。
فنانسنگ جا اختيار： Available through distributor partners， سامان ليز تي ڏيڻ سميت， ڪرائي تي ڏيڻ وارا پروگرام，and projectbased financing tailored for large infrastructure contracts。
8.FAQ
Q1： Are white label impact crushers compatible with my existing plant setup（conveyors， screens）？
ها。 These units are engineered to standard industry dimensions和接口。 Key specifications like discharge height， feed box configuration，and power connection requirements are confirmed during presale engineering reviews to ensure compatibility。
Q2： What is the expected operational cost saving compared to a branded model？
Field data shows potential savings of 1525% on initial capital outlay。 Combined with specified design efficiencies（energy，wear life），total cost of ownership over a fiveyear period can show measurable improvement。 Exact figures depend on application severity。
Q3： How does part availability work without an OEM brand？
Reputable suppliers stock critical spare parts（bearings，ڌماڪو بار，apron liners）in regional warehouses under their own label。 Parts are often interchangeable with common OEM designs或are manufactured to original specifications。
Q4： Can these crushers handle occasional tramp metal（e.g． ，in recycling streams）？
While designed for robust operation， significant tramp metal is damaging。 The recommendation is always effective prescreening和magnets。 The PLC monitoring system provides some protection by detecting load spikes和potentially triggering an automatic stop。
Q5： What training is provided for our operations和maintenance team？
Commissioning typically includes onsite operational training。 Comprehensive maintenance manuals，parts diagrams，and often video resources are provided。 Some suppliers offer dedicated training sessions at their facility。
Q6： Is performance data available from installations in similar materials？
Competent suppliers will provide reference case studies和can often arrange site visits或contact references upon request。 They should be able to present expected performance curves based on your specific feed material analysis。
Q7： What are typical lead times from order placement到commissioning？
Lead times vary based on model complexity和specification but generally range from 12到24 weeks exworks。 This includes manufacturing time、جاچ、and sea freight logistics if applicable
