White Label Gyratory Crusher Brochure
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دستيابي توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي ختم ڪري رهيا آهن? گيريٽري کولہو آپريشن ۾ اهم چئلينج اڪثر شامل آهن:
اڻ شيڊول بند وقت: نازڪ جزن جو وقت کان اڳ پائڻ، جهڙوڪ مينٹلز ۽ ڪنڪيوز ناڪامي جو سبب بڻجن ٿا, قيمتي سبب, غير منصوبابندي جي پيداوار کي روڪيو.
اعلي سار سنڀال جي پيچيدگي: روايتي ڊيزائن کي معمولي معائنن ۽ لائنر تبديلين لاءِ وسيع مزدور ڪلاڪن جي ضرورت آهي, keeping your skilled technicians occupied instead of on proactive tasks.
متضاد پيداوار جي درجه بندي: Worn or poorly configured crushing chambers yield offspec product, creating bottlenecks for downstream processes and reducing plant throughput.
اضافي توانائي واپرائڻ: Inefficient crushing action and highfriction designs result in disproportionate power draw per ton of material processed.
What if your primary crusher could deliver higher throughput with greater reliability, while reducing both your maintenance burden and cost per ton? حل جي ضرورت آهي هڪ ڊيزائن جي استحڪام تي مرکوز, خدمت جي صلاحيت, ۽ عمل جي ڪارڪردگي.
2. پيداوار جو جائزو
The White Label Gyratory Crusher is a heavyduty, پرائمري ڪمپريشن کولہو رن آف مائن ايسڪ يا کواري پٿر کي گهٽائڻ جي پهرين اسٽيج لاءِ ٺهيل. اهو اعلي درجي لاء ٺهيل آهي, continuous operation in fixedplant applications.
آپريشنل ڪم فلو:
1. کاڌو: وڏو کاڌو مواد (عام طور تي سائيز ۾ 1.5m تائين) is delivered via dump trucks or a primary feeder into the topmounted feed hopper.
2. ڪِرڻ: The central gyrating mantle eccentrically compresses material against the stationary concave, fracturing rock through progressive cycles of compression.
3. خارج ٿيڻ: Crushed product gravitates downward through the narrowing chamber until it reaches the desired size and exits through the discharge opening at the bottom.
ايپليڪيشن جو دائرو: اعلي ظرفيت لاء مثالي (2,000 10,000+ tph) mining of metal ores (ٽامي, لوهه, سون) and largescale aggregate quarries requiring consistent, سخت پيداوار.
حدون: گھٽ ٽينج آپريشن لاء مناسب ناهي (<500 tph), abrasive recycling materials (مثال, ڪنڪريٽ rebar سان), or applications requiring frequent relocation.
3. بنيادي خاصيتون
Patented Concave ڊيزائن | ٽيڪنيڪل بنياد: ورهايل, reversible alloy steel liners | آپريشنل فائدا: تائين سروس جي زندگي کي وڌائي ٿو 30% and allows for rotation of wear parts to utilize full profile | ROI اثر: لائنر انوینٽري جي قيمت گھٽائي ٿي ۽ تبديلين جي تعدد, lowering cost per ton
Integrated Smart Chamber Control | ٽيڪنيڪل بنياد: Realtime hydraulic adjustment and monitoring of the main shaft position | آپريشنل فائدا: Enables operators to optimize product size and crusher load without stopping operation | ROI اثر: Maintains target gradation for downstream efficiency; اوورلوڊ نقصان کي روڪي ٿو
TopService ڊيزائن | ٽيڪنيڪل بنياد: All maintenance points accessible from above via a central service platform | آپريشنل فائدا: Enables safe removal of the mantle and concaves without dismantling the lower frame or feed hopper | ROI اثر: منصوبابندي ڪيل لائنر جي تبديلي جي وقت کي گھٽائي ٿو تقريبا 40%
Hydroset® Tramp Release System | ٽيڪنيڪل بنياد: Hydraulically supported main shaft with automated pressure sensing | آپريشنل فائدا: Automatically lifts the mantle to release tramp metal or uncrushable material, then resumes prior setting | ROI اثر: Eliminates damage from uncrushables; prevents major mechanical failure and associated repair costs
اعلي ڪارڪردگي ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct Vbelt drive with highinertia flywheels and lowfriction bearings | آپريشنل فائدا: Provides smooth power transmission with reduced mechanical losses under fluctuating loads | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 58% مخصوص توانائي جي استعمال ۾ گهٽتائي (kWh/ٽن) وراثت واري گئرڊائيو سسٽم جي مقابلي ۾
Condition Monitoring Portals | ٽيڪنيڪل بنياد: Hardened access points with integrated sensor ports for oil analysis, وائبريشن, ۽ گرمي پد | آپريشنل فائدا: Facilitates predictive maintenance by allowing easy sampling and data collection during operation | ROI اثر: Shifts maintenance strategy from reactive to predictive, maximizing component life
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري اوسط | White Label Gyratory Solution Documented Performance | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر تبديل ڪرڻ جو وقت (ميجر) | 24 36 ڪلاڪ
for similar size class
| <16 ڪلاڪ
via topservice design
| ~40% تيز |
| مخصوص توانائي واپرائڻ
(kWh في ميٽرڪ ٽين) | مواد جي لحاظ کان مختلف آهي; بيس لائين = X kWh/t | X 0.08X kWh/t
via optimized drive & چيمبر
| 58% گهٽتائي |
| سالياني دستيابي
(شيڊول ٿيل & اڻڄاتل) | 92 94% | >96%
per fleet telemetry data
| >2 سيڪڙو پوائنٽون |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)
مکيه اجزاء لاء | ~ 8,000 ڪلاڪ | >10,500 ڪلاڪ
based on bearing & shaft data
| >30% واڌارو |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 2,000 ختم ڪرڻ 12,000 ميٽرڪ ٽين في ڪلاڪ (tph), ماڊل جي چونڊ ۽ فيڊ مواد تي منحصر آهي.
موٽر پاور: مان معياري ڊرائيو 450 kW کان 1,200 ڪلواٽ (600 ايڇ پي - 1,600 ايڇ پي). ڪسٽم ترتيبون دستياب آهن.
فيڊ کولڻ: گپ سائيز کان 1,050 ايم ايم (42”) جي طرف 1,500 ايم ايم (60”).
مکيه فريم & مقدر: هاء tensile اسٽيل پليٽ مان ٺهيل; concaves available in multiple alloy grades (Mn14Cr2 to Mn22Cr3) for optimal wear life vs. قيمت.
ڊسچارج سيٽنگ جي حد: Hydraulically adjustable کان 125 mm تائين 250 ايم ايم (5” – 10”) ماڊل تي منحصر ڪري ٿو.
آپريٽنگ جي درجه حرارت جي حد: Designed for ambient conditions from 40°C to +50°C (40°F کان +122°F). Optional lube oil heating/cooling packages available.
مٽي سيلنگ: Multistage labyrinth seals with positivepressure air purge system as standard.
6. درخواست جا منظر
ڪاپر مائن جي توسيع - ذريعي پابندي
چيلنج: ٻوٽن جي ذريعي ٻوٽي کي وڌائڻ لاءِ وڏي ڪاپر آپريشن جي ضرورت آهي 20% but was constrained by their existing primary crushing circuit’s capacity limit of ~4,800 tph and frequent concaverelated downtime.
حل: Installation of a single White Label Gyratory Crusher (60” gape model) with highcapacity concaves and smart chamber control.
نتيجا: Sustained throughput increased to an average of >5,800 tph. Topservice design reduced annual planned maintenance hours by ~200 hours. The project met its expansion throughput target within six months of commissioning.
Granite Aggregate Quarry – Product Quality & لاڳت
چيلنج: An aggregate producer faced inconsistent product cubicity from their older gyratory crusher leading to poor asphalt mix quality. They also experienced high energy costs per ton crushed.
حل: Replacement with a midrange White Label Gyratory Crusher featuring an optimized chamber profile for aggregate shaping.
نتيجا: Product flakiness index improved by over 15%, meeting premium specification requirements. The new drive system contributed to a documented annual energy saving exceeding $65k based on local power rates.
7. تجارتي خيالات
White Label Gyratory Crushers are offered in three primary tiers based on size class:
1. ڪارڪردگي جو درجو: For capacities up to ~4，500 tph， includes core features like TopService Design， Hydroset System，and standard monitoring portals。
2 اعلي ظرفيت جو درجو: For operations up to ~8，000 tph， adds Smart Chamber Control as standard， enhanced alloy liners，and upgraded bearing packages。
3 الٽرا ڊيوٽي ٽائر: وڌ ۾ وڌ throughput لاء (>8，000 tph)， includes full predictive sensor suites， premium metallurgy throughout，۽ ڪسٽم خارج ڪرڻ جي ترتيب。
Optional features include advanced lubrication filtration systems， automated wear measurement probes，and remote telematics integration。
مالياتي اختيارن ۾ سرمائي جي خريداري شامل آھي， longterm leasetoown agreements（3660 months），and certified refurbished units with full warranty。 Comprehensive service packages are available covering scheduled maintenance parts kits（PM Kits），onsite technical support during major services，and guaranteed emergency parts delivery。
FAQ
Q1： Is this equipment compatible with our existing secondary crushing circuit？
اي： ها。 Our engineering team can review your current flow sheet specifications。 The hydraulic adjustment system allows precise control over discharge settings（CSS）to ensure optimal feed gradation for your cone crushers or downstream processes。
Q2： What is the expected operational impact during installation？
اي： Installation typically requires a prepared concrete foundation。 اسان تفصيلي فاؤنڊيشن ڊرائنگ مهيا ڪندا آهيون。 From delivery of major components到commissioning typically requires an eighttotwelveweek site schedule depending on civil work scope。 We offer supervised installation services。
Q3： How does financing work？
اي： We work with several industrial equipment finance partners。 Typical structures require an initial down payment followed by fixed monthly payments。 Lease structures may offer potential tax benefits； we recommend consulting your financial advisor。
Q4： What training is provided？
اي： We provide comprehensive operator training covering normal startup/shutdown procedures daily checks troubleshooting basics。 Maintenance team training covers liner change procedures lubrication system management use of condition monitoring tools。
Q5： What are typical lead times？
اي： Lead times vary based on model tier customization。 For standard models lead time ranges from six months（Performance Tier）to ten months（UltraDuty Tier）。 We maintain critical spare parts inventory at regional hubs。
Q6： Can you guarantee performance metrics like throughput？
اي： We provide performance projections based on standardized laboratory testing results using representative samples you supply。 Final performance depends on sitespecific factors including feed characteristics fragmentation haul truck scheduling which are outside our direct control。
Q7： What is included in the warranty？
اي： Our base warranty covers defects in materials workmanship under normal use service periods ranging twelve months from commissioning date twentyfour months total from shipment date whichever occurs first。 Wear parts consumables like liners are covered under separate terms
