White Label Gold Ore Crushing Equipment Wholesaler

مختصر وضاحت:

1. PAINPOINT DRIVEN OPENING Are you managing gold ore processing operations burdened by inconsistent throughput, سار سنڀال جي خرچ, and unpredictable recovery rates? The primary crushing stage sets the tone for your entire mineral processing circuit. Inefficient or unreliable crushing equipment directly translates to: Bottlenecked Throughput: Inconsistent feed size to your SAG/Ball mill, limiting overall plant…

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1. PAINPOINT driven اوپننگ

Are you managing gold ore processing operations burdened by inconsistent throughput, سار سنڀال جي خرچ, and unpredictable recovery rates? The primary crushing stage sets the tone for your entire mineral processing circuit. Inefficient or unreliable crushing equipment directly translates to:
Bottlenecked Throughput: Inconsistent feed size to your SAG/Ball mill, limiting overall plant capacity and leaving revenue on the table.
اضافي آپريشنل خرچ: بار بار لائنر تبديليون, مرمت لاءِ اڻڄاتل وقت, and high energy consumption per ton crushed erode profit margins.
Metal Recovery Compromise: Poorly calibrated or worn crushing chambers can generate excessive fines or nonliberated particles, negatively impacting downstream cyanidation or gravity recovery circuits.

Is your current primary crusher a source of constant operational friction? ڇا ٿيندو هڪ 1520% improvement in overall plant availability mean for your annual production targets? حل هڪ مضبوط چونڊڻ سان شروع ٿئي ٿو, precisionengineered white label gold ore crushing equipment platform designed for maximum uptime and optimal particle size distribution.

2. پيداوار جو جائزو

Our white label gold ore crushing equipment comprises heavyduty primary jaw crushers and secondary cone crushers engineered specifically for the abrasive and often highclay content of goldbearing ores. These units form the core of a reliable comminution circuit.

آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: روم (RunofMine) gold ore is fed into a rugged jaw crusher, reducing large material to a manageable 68 inch product.
2. ثانوي ڪرشنگ: The primary crushed ore is conveyed to a highperformance cone crusher for further reduction to the target size (عام طور تي 3/4" جي طرف 1/2") suitable for milling feed.
3. مواد سنڀالڻ: Integrated discharge conveyors and surge bins ensure consistent material flow to downstream processes, preventing chokefeeding or starvation.

ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر جي سون جي معدنيات لاءِ مثالي (کوارٽز رگون, سلفيڊ سان لاڳاپيل), alluvial deposit processing plants, and heap leach preparation circuits requiring consistent, controlled crushing.
حدون: Not designed as standalone units for ultrafine grinding; feed material must be prescreened to remove oversized tramp metal beyond crusher design limits.

3. بنيادي خاصيتون

HeavyDuty Manganese اسٽيل Liners | ٽيڪنيڪل بنياد: Austenitic manganese اسٽيل workhardens اثر هيٺ | آپريشنل فائدا: Liner life increased by up to 30% معياري مصر جي مقابلي ۾, reducing changeout frequency and maintenance labor hours. | ROI اثر: Lower consumable cost per ton crushed and increased crusher availability.

HydroPneumatic Tramp ڇڏڻ جو نظام | ٽيڪنيڪل بنياد: Automated hydraulic clearing with nitrogen accumulator backup | آپريشنل فائدا: Protects crusher from catastrophic damage due to uncrushable material (مثال, stray drill steel) هيٺ 2 سيڪنڊ, دستي مداخلت کان سواء. | ROI اثر: Eliminates costly repairs to shafts and main frame; prevents associated production line stoppages of 8+ ڪلاڪ.

متغير اسپيڊ ڊرائيو (وي ايس ڊي) مطابقت | ٽيڪنيڪل بنياد: Integrated motor mounting and control system architecture for VSDs | آپريشنل فائدا: Allows operators to finetune eccentric speed and stroke to match ore hardness and feed gradation in realtime for optimal particle shape. | ROI اثر: Improves downstream grinding circuit efficiency by up to 5%, directly reducing energyintensive milling costs.

مرڪزي خودڪار گريسنگ سسٽم | ٽيڪنيڪل بنياد: Programmable singlepoint lubrication unit with feedinterlock capability | آپريشنل فائدا: Ensures precise, scheduled lubrication of all critical bearings without requiring operator entry into hazardous areas. | ROI اثر: بيئرنگ سروس جي زندگي کي سراسري طور وڌائي ٿو 40%, preventing unplanned failures that cause extended downtime.

ماڊلر لباس پارٽ ڊيزائن | ٽيڪنيڪل بنياد: Segmented liner plates and standardized fastening systems | آپريشنل فائدا: Enables partial liner replacement and reduces the physical weight handled by maintenance crews during changeouts from multiton sections to subton modules. | ROI اثر: لائينر جي بدلي جي گھٽتائي کي گھٽائي ٿو تقريبا 25% and lowers required crane capacity on site.

4. مقابلي جا فائدا

5. ٽيڪنيڪل وضاحتون

گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 150 TPH کان مٿي 1,200 TPH پرائمري ڪرشنگ سرڪٽ.
بجلي جي گهرج: پرائمري جبڑے crushers کان 90 kW کان 250 ڪلواٽ; کان ثانوي مخروط crushers 132 kW کان 400 ڪلواٽ. Designed for global voltage standards (50/60 هز).
مواد جي وضاحت: Highstrength fabricated steel mainframes (ASTM A36); Austenitic مينگنيز اسٽيل جي ڪپڙي جي لائينر (ASTM A128 گريڊ B3/B4); Forged alloy steel eccentric shafts.
جسماني طول و عرض (Sample Jaw Crusher): فيڊ کولڻ تائين 60" x 80"; Total installed footprint approximately 8m L x 4m W x 5m H.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed بيرنگ; اختياري آرڪٽڪ يا اڀرندڙ اڀرندڙ پيڪيجز موجود آهن.

6. درخواست جا منظر

سخت پٿر زير زمين مائن توسيع

چيلنج: An existing underground operation expanding its mill capacity required a surface primary crushing station that could handle variable, highgrade quartz vein ore without creating bottlenecks or excessive fines.
حل: Implementation of a modular white label primary jaw crusher with an integrated grizzly feeder and VSD control.
نتيجا: مسلسل حاصل ڪيو 6" product at 450 ٽي پي ايڇ; مل جي ذريعي وڌو ويو 18%; نفيس نسل (10ايم ايم) was reduced by 22%, optimizing leach kinetics.

Alluvial/Heap Leach Operation

چيلنج: A heap leach facility faced high maintenance costs and erratic runtimes with its aging crushandscreen plant feeding multiple leach pads.
حل: Deployment of a simplified secondary cone crusher circuit focused on producing a uniform 1/2" product ideal for percolation.
نتيجا: ٻوٽن جي دستيابي کان وڌي وئي 85% جي طرف 96%; Maintenance costs per ton decreased by 35%; Consistent crush size improved overall gold recovery from the pads by an estimated 3%.

7. تجارتي خيالات

Our white label model provides significant value while allowing you to maintain your brand identity.

قيمت جا درجا: گنجائش جي بنياد تي (ٽي پي ايڇ) rating and selected feature packages (معياري, HighAvailability, حسب ضرورت).
اختياري خاصيتون: خودڪار لباس مانيٽرنگ سسٽم, advanced vibration sensing packages, skidmounted modular designs for faster installation.
سروس پيڪيجز: Tiered plans include Preventive Maintenance Kits, ريموٽ تشخيصي سپورٽ, آن ڊيمانڊ فيلڊ سروس ٽيڪنيشن جي موڪل.
فنانسنگ جا اختيار: Flexible capital expenditure solutions available through partners including equipment leasing with upgrade options and projectbased financing.

8.FAQ

Q1: Are these crushers compatible with my existing conveyor system and plant layout?
A1: ها. Our engineering team provides comprehensive interface drawings based on your existing layout constraints during the quotation process. Standard discharge heights and conveyor flange mounts ensure integration is straightforward.

Q2:آرڊر جي جڳهه کان عام ليڊ ٽائيم ڇا آهي?
A2:Crushers are builttoorder with lead times ranging from 1422 weeks depending on model complexity.We maintain stock of common wear parts kits which can ship within 48 ڪلاڪ

Q3:What kind of performance guarantee do you provide?
A3 We guarantee rated throughput capacity based on agreedupon feed material specifications along with structural integrity warranties on major components Performance is backed by documented factory testing reports

Q4 How does the white label program work regarding technical support?
A4 You receive full OEMlevel technical documentation installation manuals parts lists direct access our engineering support team Your customers interact solely with you we operate as your manufacturing partner

Q5 Can this equipment handle wet sticky claybound ores common in some gold deposits?
A5 Yes specific design features like large material passing capacities nonchoke fed profiles optional rock box hoppers address sticky ores We will review your specific ore characteristics recommend optimal configuration White Label Gold Ore Crushing Equipment Wholesaler

Q6 What are the key differences between your Standard HighAvailability packages?
A6 The HighAvailability package includes centralized automated greasing premium bearing specifications enhanced tramp metal protection systems It is designed operations where planned maintenance windows are extremely limited

Q7 Do you offer training our operations maintenance crews?
A7 Comprehensive training programs are available covering safe operation routine maintenance troubleshooting procedures This can be delivered at installation site via certified trainers